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Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.
For latest revision and Regional Customer Service, 
visit our website at 

www.te.com

408-32056

FORTIS Zd* Metal Shell Module Assembly 
Kits 2102114-[ ] and 2102077-[ ]

14 MAR 13  Rev C

Figure 1

1. INTRODUCTION

This instruction sheet covers the assembly and 
disassembly procedures for FORTIS Zd Metal Shell 
Module Assembly Kits 2102114-[ ] and 2102077-[ ].

Each kit is designed to be assembled onto FORTIS Zd 
2- or 3-pair center header modules arranged from 10 
to 60 columns installed onto a printed circuit (pc) board. 
Guide modules can also be used with the assembly.

The header modules and guide modules are not included 
with the kit; however, they are available separately. 

All numerical values in this instruction sheet are in 

metric units [with U.S. customary units in brackets]. 

Dimensions are in millimeters. Figures are not 

drawn to scale.

NOTE

i

Reasons for reissue of this instruction sheet are 
provided in Section 6, REVISION SUMMARY.

2. DESCRIPTION

Each module assembly kit consists of a metal shell 
and backplate with self-locking attachment screws. 
Four M2x0.4 screws, not included with the kit, are 
required to attach the metal shell to the printed circuit 
(pc) board. The length of the screws depends on pc 
board thickness. 

3. ASSEMBLY 

1. Prepare the pc board using the recommended 
pc board layout shown on the applicable customer 
drawing for the module assembly kit or header modules.

2. Install the header modules and guide modules 
onto the pc board according to Application 
Specification 114-13267.

3. Place the pc board with the installed modules, 
compliant pin contact tails facing up, and the metal 
shell, bottom (side with mounting holes) facing up, 
on a flat surface. 

To avoid damage to the modules or pc board, it is 

recommended to place the pc board (with the 

modules) and the metal shell on a flat surface.

4. Ensure that the pc board is de-energized.

To avoid personal injury, the pc board must be 

de-energized before installing the metal shell onto 

the modules.

5. Align the back of the metal shell with the header 
modules. See Figure 2, Detail A. Gently slide the 
metal shell over the header modules, making sure 
that both sides of the header modules shrouds are 
inside the metal shell and that no part of the metal 
shell intrudes with the pin field. Continue sliding the 

Figure 2

PART NUMBER

DESCRIPTION

2102114-[ ]

2-Pair Module Assembly Kit

2102077-[ ]

3-Pair Module Assembly Kit

Metal Shell

Backplate 

(with 2 Self-Locking 

Attachment Screws)

!

CAUTION

DANGER

STOP

Back of 

Metal Shell

Guide 

Module

 Header 

Modules

PC Board 

(Compliant Pin Contact 

Tails Facing Up)

Both Sides of Header Modules

Shrouds Inside Metal Shell

Detail A

Detail B

Bottom of Metal 

Shell Facing Up

Metal Shell

 Mounting Holes

Aligned with PC Board

Mounting Holes

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