409-10100
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Rev C
Additional Information for the Specific Sensors
Linear Encoder
Is the correct Position Sensor selected in CQM Settings?
Is the encoder cable connected to the DAQ module?
Check for damaged encoder cable. If it is damaged, replace it.
The encoder reader head has a LED. If the cable good and is connected to the DAQ module, and the LED is not lit,
replace the encoder.
In Diagnostics mode, observe the Encoder count while jogging the terminator. These numbers should change as the
terminator RAM moves.
The encoder reader head must be spaced ~1mm from the magnetic strip. Adjust if spacing is too large.
Check for a damaged magnetic strip? If it is damaged, replace it.
Analog Height
Sensor
Is the correct Position sensor selected in CQM Settings?
Is the cable connected to the DAQ module and the analog height sensor?
Check for damaged cable. If it is damaged, replace it.
In Diagnostics, observe the DAQ position number while jogging the terminator. These numbers should change as the
terminator RAM moves through the bottom of the stroke.
The analog height sensor must be spaced correctly in front of the passing magnets. Adjust if spacing is too large.
Check for a damaged magnets set into the RAM. If they are damaged, the analog height sensor kit must be replaced.
Base Plate Strain
Gage (Force
Sensor)
Is the correct Force Sensor selected in CQM Settings?
Is the cable connected to the DAQ module and the base plate?
Check for damaged cable. If it is damaged, replace it.
Check for damaged base plate in the area of the strain sensors (directly under the anvil area of an applicator). If it is
damaged, replace it.
In Diagnostics, observe the DAQ force number while pushing hard on the base plate with your thumb. The numbers
should change indicating that the sensor is working properly.
Piezo Sensor
(Force Sensor)
Is the correct Force Sensor selected in CQM Settings?
Is the cable connected to the DAQ module and the base plate?
Check for damaged cable. If it is damaged, replace it.
In Diagnostics, observe the DAQ piezo number while pushing hard on the sensor located on the terminator frame.
The numbers should change indicating that the sensor is working properly.
Trigger Sensor
(on non-TE
terminators)
Is the correct Position sensor selected in CQM Settings?
Is the cable connected to the DAQ module?
Check for damaged cable. If it is damaged, replace it.
The proximity sensor must have metal directly in front of it for proper detection. Ensure sensor is mounted properly
and ensure the metal target is present. If the sensor has metal in front of it, the LED on it should be lit.
In Diagnostics, observe the DAQ input1 LED. When the sensor has metal in front of it, the LED on the screen should
be lit.
Summary of Contents for Crimp Quality Monitor II
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