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Instruction Sheet
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at
www.te.com
408-7587
Crimping Dies
90080-2 and 90103
31 MAY 13 Rev A
Figure 1
1. INTRODUCTION
Crimping dies 90080-2 and 90103 are recommended
for crimping the tape-mounted contacts listed in
Figure 2. These dies are designed for use in
Pneumatic Tool 69118-1.
Read this instruction sheet for specific information
concerning the dies, applicable contacts and wire
specifications. Read the instructions (Customer
Manual 409-1773) packaged with the pneumatic tool
for information concerning die insertion, crimping
procedures, and general performance of the tool.
NOTE
Dimensions are in metric units with [inches in brackets].
Figures and illustrations are for reference only and are
not drawn to scale.
For reasons for revision, refer to Section 8, REVISION
SUMMARY.
2. DESCRIPTION
Each die assembly consists of a stationary die and a
moving die.
The stationary dies have chamfered corners and
feature color-coded dots which match the color-coding
on the insulation barrel or wire barrel of the contact.
This color-coding indicates the wire range of the
contact. See Figure 2.
The moving dies have square corners and feature an
alignment plate and wire size markings. Notice that
the die holding screws are also color-coded. This
facilitates mating of the dies and also mates with the
color-coding on the shoulder of the contact. See
Figure 2.
3. CRIMPING PROCEDURE
Determine your application requirements. Then, using
the table in Figure 2, make your selection according to
the following instructions:
Stationary Dies
Red Die Holding
Screw (2 Req)
Blue Die Holding
Screw (2 Req)
Red
Yellow
Green
Blue
Violet
Wire Size
Markings
Wire Size
Markings
Red
Blue
Alignment
Plate
Alignment
Plate
Moving Dies
Die Set 90103
Die Set 90080-2
NOTE
i
O
R
IG
INAL
INST
RUCTIONS
