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Instruction Sheet 

1 of 8 

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PRODUCT INFORMATION 1-800-522-6752 

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408-35307 

6 SEP 2022  Rev A

PROPER USE GUIDELINES

 

Cumulative trauma disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional 
use and low-volume applications. A wide selection of powered application equipment is available for extended-use production operations. 
The SDE-SA hand tool is a commercial-grade tool. Product crimped with this tool meets the wire barrel crimp height requirement for hand 
tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification. 

Figure 1: SDE-SA Commercial Hand Tool Assembly 2405856-1 with Die Assembly 2405856-2 

 

Die set 2405856-2 

Nut 

11 

Handle 

Wire crimper (upper die) 

Locator assembly 

12 

Die-retaining screws (2) 

Insulation crimper (upper die) 

Stationary jaw 

13 

Die-retaining spring pins (4) 

Wire anvil (lower die) 

Moving jaw 

 

 

Insulation anvil (lower die) 

10 

Ratchet adjustment wheel 

 

 

 

 

 

SDE-SA Commercial Hand Tool Assembly 

PN 2405856-1 with 

Die Assembly PN 2405856-2 

Summary of Contents for 2405856-1

Page 1: ...ions A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire...

Page 2: ...ets Figures are for reference only and are not drawn to scale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle and a ratchet adjust...

Page 3: ...aw and through the crimper dies Tighten the screw just enough to hold the dies in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align p...

Page 4: ...the contact through the front of the tool and into the appropriate crimp section 6 Position the contact so that the U of the wire barrel faces the top of the tool 7 Insert the contact up into the nest...

Page 5: ...cator assembly 3 Insert a contact with wire into the proper nest and close the handles until the ratchet reaches the sixth click or until the contact support touches the contact 4 Move the contact sup...

Page 6: ...ng a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not adjust t...

Page 7: ...lock screw Figure 5 2 Rotate the adjustment wheel If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp height is smaller than r...

Page 8: ...ke sure that the die retaining screws are properly secured Inspect the crimping chambers of the die assembly for flattened chipped worn or broken areas If damage or abnormal wear is evident replace th...

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