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Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual 
Stock No. 036257 
Page 2 of 22 
 

 

"HYDRAULIC SYSTEM" 

The hydraulic system supplied with a given hoist manufactured by TBEI-Rugby is made up of 
components (pump, valves, reservoir, hoses, cylinder, etc.) that are designated to be compatible with 
each other. 

WARNING: 

If you substitute hydraulic components, it is your responsibility to 

BE SURE

 they are 

compatible with the other components supplied by TBEI-Rugby.  Incompatible 
hydraulic components may cause failure of the hoist that, in turn, could damage the 
vehicle, damage other property, and cause human injury or death. 

All TBEI-Rugby's liability and warranty for a given hoist will be voided, if it is determined by TBEI-
Rugby, that substituted hydraulic components were incompatible with those supplied by TBEI-Rugby. 

Several hoist parameters are given in the following table, these parameters are given as a general 
guide.  To ensure component compatibility, consult TBEI-Rugby. 

 

HOIST MODEL 

LR-416B LR-165A  LR-25B 

“MAXIMUM”

 

HYDRAULIC FLOW 
RATE (GPM) 

4 GPM 

6 GPM 

6 GPM 

“MAXIMUM”

 

PRESSURE FOR 
RAISING PORTION OF 
DUMP CYCLE (PSI) 

3200 PSI 

3200 PSI 

3200 PSI 

“MAXIMUM”

 

PRESSURE FOR 
LOWERING PORTION 
OF DUMP CYCLE (PSI) 

1500 PSI 

1500 PSI 

1500 PSI 

 

WARNING: 

Adjusting the hydraulic pressure to more than the recommended setting may cause the 
hoist to fail during the dumping of a load.  This could cause damage, serious injury, or 
death.  

Never 

adjust the pressure on your own.  Consult the manufacturer if the 

hydraulic pressure is in question.  Have only a qualified person set the hydraulic 
pressure.  

Never

 adjust the pressure to more than the recommended amount. 

NOTE: 

A manual for the hydraulic system is supplied separate from this manual.  Refer to the 
hydraulic system manual for details on the installation and operation of the hydraulic 
system. 

 

Summary of Contents for Rugby LR-165A Rugby LR-25B

Page 1: ...a model LR 416B LR 165A or LR 25B hoist This manual should be kept in the glove compartment of the truck for reference when needed To Be Filled In By Installer Hoist Serial Pump Installation and Oper...

Page 2: ...TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MODEL LR 416B LR 165A LR 2...

Page 3: ...rops are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment...

Page 4: ...page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 D...

Page 5: ...s in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPACITY 50 DUMP ANGLE 8 NA 12 11 8 TONS 10...

Page 6: ...manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPAC...

Page 7: ...single axle trucks Refer to Figure 1 for the specific hoist model you are installing 2 Referring to Fig 2 cut a notch as shown 3 Position the rear hinge angle in the notch cut in Step 2 The rear hing...

Page 8: ...on the truck frame making sure to center the hoist right and left and to square the hoist with the truck frame This hoist is designed to rest on the truck frame as shown in Fig 1 A small portion of t...

Page 9: ...arly a LR 25B requires 7 1 2 of clearance 10 Position the body with the long beams just long beams if they are separate from the body onto the truck frame NOTE A clearance of at least 2 is required be...

Page 10: ...t WARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all insta...

Page 11: ...ourself or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two...

Page 12: ...4 On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an am...

Page 13: ...00 1 400 60 65 7 700 5 700 4 400 3 600 3 000 2 600 2 200 1 900 1 700 1 500 66 71 8 300 6 100 4 800 3 900 3 300 2 800 2 400 2 100 1 900 1 700 72 77 8 900 6 600 5 100 4 200 3 500 3 000 2 600 2 300 2 000...

Page 14: ...EI Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 9 2 Fasten the body prop assembly bas...

Page 15: ...e positioned as shown in Figure 11 The part number of the DANGER decal is 03 6039 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accidents which...

Page 16: ...draulic system for hydraulic system lubrication instructions 1 Grease all of the grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes...

Page 17: ...l LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 17 of 22 FIGURE 12B LR 165A GREASE ZERK LOCATIONS 8 ZERKS TOTAL FIGURE 12C LR 25B GREASE ZERK LOCATIONS 10 ZERKS T...

Page 18: ...er body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height an...

Page 19: ...an area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or anot...

Page 20: ...Operation Manual Stock No 036257 Page 20 of 22 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 1 2 7 5 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 1 5 67 3 7 187 1 2 1 5 67 187 1 2 1 5 67 77 1 5 6 7 5 250 1 2 2 5 6...

Page 21: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 21 of 22...

Page 22: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 22 of 22 2006 2007 2008 TBEI Rugby S acaddwg MANUALS P65 036257e doc...

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