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1643043B  (401509)

2020-SEPT-24

1

STINGRAY 

HOIST

CRYSTEEL’S

Web Site 

E-Mail 

Phone (507) 726-2728

www.crysteel.com 

[email protected] 

Toll Free (800) 533-0494

Website: www.TBEI.com

E-mail: [email protected]

THIS MANUAL MUST BE INCLUDED WITH THE VEHICLE 

AFTER COMPLETING THE INSTALLATION.

Summary of Contents for CRYSTEEL STINGRAY

Page 1: ...RAY HOIST CRYSTEEL S Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 Website www TBEI com E mail sales TBEI com THIS MANUAL MUST BE INCLUDED WITH THE VEHIC...

Page 2: ...the lever is pushed forward 4 To raise the hoist pull the control lever back To hold the body in a raised position place the control lever in its center detent position To lower the hoist push the con...

Page 3: ...ctions before beginning to mount the hoist and hydraulic system When welding protect the truck s electrical air and brake systems by disconnecting removing or cover ing Tighten all nuts and bolts to a...

Page 4: ...Raise the front end of the gusset so it touches the top flange of the truck frame rail Be sure that the gusset does not interfere with the rear hinge opera Find the D dimension in TABLE 1 on page 6 fo...

Page 5: ...This pump will mount directly to Chelsea s output type XK or Muncie s output type D Crysteel Manufacturing recommends a PTO ratio of 100 120 This assures a minimum pump operating speed of 600 RPM Bolt...

Page 6: ...rews lock washers and flat washers Lock the bonnet to the cable using the 3 4 hex jam nut See Fig 6 INSTALLHOSES 1900 Study Fig 7 very carefully before connecting the hoses Install a 3 4 90 street elb...

Page 7: ...mbing inside the hoist frame for the power down function of the hoist Install a 3 8 NPT x 1 2 NPT swivel adapter in the pipe elbow near the front of the hoist frame Connect a 42 long 1 2 hose from the...

Page 8: ...fabricated longbeams Part number 201415 body guide is used with channel type longbeams and has a right angle that allows it to be positioned as shown in Fig 13 Position this guide 1 4 away from the l...

Page 9: ...the illustrations on the following page for decal identification See Fig 15 4 To operate the body prop raise the body to the desired height shut off all power raise the prop arm to a free standing pos...

Page 10: ...r 1629382 2 7 Hoist Frame 1621823 1 8 Rear Hinge 1621587 1 9 Longbeam Spacer 1629377 6 10 Cylinder 1621794 2 11 Hex Lock Nut 3 8 16 1643177 8 12 Hex Cap Screw 3 8 16 x 1 1 2 1642710 8 13 Hose 3 8 NPT...

Page 11: ...R1900 QTY 1 Shaft Assy 1621812 1 2 O Ring 1642940 1 3 Piston 1630418 1 4 O Ring 1643080 1 5 Poly Seal 1643092 1 6 Wiper 1643081 1 7 Poly Seal 1642941 1 8 Head 1630417 1 9 O Ring 1642890 1 10 Outer Tub...

Page 12: ...074 1 23 Hose 3 8 NPT 1642821 1642823 1642824 1642825 1 24 Tee Reducing 3 8 x 1 4 x 1 4 1643048 1643048 1643048 1643048 1 25 Pipe 1 4 x 9 1643049 1643049 1643049 1643049 1 26 Elbow 1 4 Pipe 1642801 16...

Page 13: ...3108 1643108 1 16 Head 3 1 2 ID 1632507 1632507 1632507 1632507 1 17 O Ring 3 1 2 ID x 070 1642890 1642890 1642890 1642890 1 18 Stage Tube 4 1 4 OD 1632773 1632762 1632763 1632764 1 19 Piston 4 1 4 St...

Page 14: ...n Hose 1 1 4 ID x 6 1643806 1643806 1 20 Hose Barb 1 1 16 ORB x 3 4 1643228 1 Hose Barb 1 5 16 ORB x 1 1 4 1643019 1643019 1 21 Adapter 1 1 16 ORBM x 7 8 ORBF 1283140 1 Adapter 1 5 16 ORBM x 1 2 NPTF...

Page 15: ...ARRANTY Crysteel offers the most comprehensive warranty in the truck equip ment industry Crysteel warrants each product against defects in mate rial and workmanship for 60 months from the in service d...

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