Taylor-Dunn TT-316-36 Service And Replacement Parts Manual Download

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Page-109

MT-316-03

Model TT-316-36

ILLUSTRATED PARTS

CHARGER, SIGNET

QTY

PART #

DESCRIPTION

75-318-20

Butt splice

75-320-51

Knife connector

76-200-00

AC plug, 115 volt

Model HBS Charger

PART #

DESCRIPTION

79-303-41

36 volt Flooded Batteries (WET, FLA)

79-309-42

36 volt Sealed Batteries (GEL, SLA, AGM)

Note: There are no user serviceable components inside the charger
Note: The charger AC cord is an integral part of the charger. When replacing the charger, do not cut and splice the

AC cord.

Cutting the AC cord will void the charger warranty.

Note: The Signet model HBS series charger replaces all previous Signet models.

Standard Single Phase AC wire Color Codes as of 2010.

Older systems may use a alternate color code.
Refer high voltage wiring repairs to a qualified technician

United States / Canada

•

Neutral: White

• Hot: Black or Red

•

Ground: Green

IEC (Europe) and United Kingdom

•

Neutral: Blue

• Hot: Brown

•

Ground: Green/Yellow

Note: The harness connectors and AC plug

are not included with the charger.

Model HBS series charger

shown

Summary of Contents for TT-316-36

Page 1: ...E OPERATING THIS VEHICLE The operator s manual contains important information regarding the safe operation of this vehicle WARNING Starting Serial Number 200900 Ending Serial Number See Introduction C...

Page 2: ...acement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 2 11 2016 Revision F 9 17 2018 contents subject to change with...

Page 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Page 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Page 5: ...on 7 Service Maintenance Guidelines 13 Special Tool List 17 Lubrication Preventative Maintenance 21 Front Axle 27 Transaxle GT 31 Transaxle SD 41 Steering 49 Brakes 55 Motor 67 Tires Wheels 73 Batteri...

Page 6: ......

Page 7: ...ll warnings and instructions that are located in the Service Guidelines chapter WARNING Introduction About this manual 8 Who Should Read This Manual 8 Replacement Parts 8 How To Use This Manual 8 Conv...

Page 8: ...t parts intended for use on your vehicle Taylor Dunn components are designed and tested for use on specific Taylor Dunn model vehicles Only use the correct Taylor Dunn replacement components for your...

Page 9: ...ICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined as the vehicle components...

Page 10: ...cid batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The operator is responsible...

Page 11: ...nd serial numbers are shown in the illustrations below WEB SITE REGISTRATION Registering on the Taylor Dunn web site will give you access to a wealth of information about your vehicle and the entire T...

Page 12: ...Page 12 MT 316 06 Introduction TT 316 36 Notes...

Page 13: ...of Contents Service Maintenance Guidelines Service Maintenance Guidelines READ ME FIRST Maintenance Guidelines and General instructions 14 Vehicle Modifications 15 Using Non OEM Replacement Component...

Page 14: ...attached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING The vehic...

Page 15: ...omer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 1910 178 q 6 Industrial trucks shall not be...

Page 16: ...Service Maintenance Guidelines Page 16 TT 316 36 MT 316 06 Notes...

Page 17: ...Table of Contents Special Tool List Special Tool List Controller Programming 18 Troubleshooting Guide 20...

Page 18: ...o complete troubleshooting provided in the vehicle service manuals 62 027 61 and 62 Sevcon System Handset Diagnostics and adjustments 62 only of the Sevcon Power Pak and Micro Pak control systems Mole...

Page 19: ...Amp circular harness connectors 41 350 13 Disc Brake Boot Installation Tool Assists in installing the rubber boot onto the disc brake piston 77 200 00 Hydrometer Used for testing battery electrolyte...

Page 20: ...Low Brake Pedal Air in brake lines Bleed brake system Master cylinder fluid level low Fill master cylinder and bleed system Brake pedal linkage out of adjustment Adjust linkages Hard Brake Pedal Faul...

Page 21: ...tion Preventative Maintenance Lubrication and Fluids Chart 22 Hazardous Waste Disposal 22 Lubrication Diagram 23 Daily Visual Inspection 24 Pre Operation Inspection 24 Maintenance Schedule 24 Maintena...

Page 22: ...lug GT Axle 1 1 4 1 9 Liters SAE 80W90 Gear Oil 5 Drain Plug 1 9 Fill Plug SD Axle 1 1 4 Liters SAE 80W90 Gear Oil 10 Motor Coupler 1 Part 94 421 34 Moly Paste Grease 11 Fill Level SD Axle 1 0 75 Lite...

Page 23: ...Lubrication PM Page 23 MT 316 06 TT 316 36 LUBRICATION DIAGRAM SD Transaxle...

Page 24: ...iew mirror adjustments Steering operation Brake operation service and park brake Tire pressure visual inspection only Proper operation of trailer hitch This section is one section of a complete servic...

Page 25: ...n every 500 hours Every 3 Months or 500 hours All monthly items plus the following Inspect and tighten all hardware Test batteries Clean battery compartment Clean motor control panel Adjust park and o...

Page 26: ...el bearings for play and noise Inspect front fork collar bearings for play and noise Inspect and tighten all hardware first 100 hours only then 500 hours and every 500 hours 500 or 3 Months Inspect an...

Page 27: ...e starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Front Axle Inspect Front Wheel Bearings 28 Adjust Front Wheel Bearings 28 Replace...

Page 28: ...e front axle nut until the wheel is difficult to rotate 3 Continue to rotate the wheel for 5 compete revolutions 4 Attach a rope to the tire and wrap around the tire with 1 foot remaining hanging in t...

Page 29: ...the front wheel hub and place the front wheel s into the fork 3 Insert the axle into the front fork 4 Install the axle nut s Refer to Adjust Front Wheel Bearings for information regarding tightening t...

Page 30: ...Front Axle Page 30 TT 316 36 MT 316 06 Notes...

Page 31: ...ped with one of two types of transaxle assemblies This section covers the GT transaxle Transaxle GT Check Oil Level 32 Change Oil 32 Transaxle Assembly 33 Remove 33 Install 33 Axle Shaft 34 Remove 34...

Page 32: ...until level with the bottom of the opening 8 Replace the fill level plug 9 Reconnect the batteries 10 Remove the blocks from the wheels This section is one section of a complete service manual Before...

Page 33: ...nsaxle assembly from under the vehicle 8 Lower the frame to the ground or leave supported on jack stands Install 1 Reinstall in reverse order of removal a Tighten the motor wire terminals per torque l...

Page 34: ...he original bolts could cause loss of brakes resulting in severe bodily injury and or property damage WARNING Install 1 Install in reverse order or removal a Lubricate the bearing external O ring b Us...

Page 35: ...the wheels release the park brake and test drive This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Serv...

Page 36: ...ition in relation to the 3rd member housing so that it will be reassembled in the same position 12 Remove the six retaining bolts holding the gear case to the 3rd member housing 13 Remove the gear cas...

Page 37: ...oughly clean all parts This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARN...

Page 38: ...the pinion Loosen the housing carrier bearing race ring nuts and tighten the cover carrier bearing race ring nut equally Note To move the ring gear away from the pinion Loosen the cover carrier bearin...

Page 39: ...n millimeters from the rear of the drive housing to the face of the pinion gear see illustration Once a shim has been selected and the pinion gear is installed confirm that E D B DV Set Pinion Bearing...

Page 40: ...ain plug 21 25 28 4 33 Gear case to 3rd member 18 20 24 4 27 3rd Member cover bolts 40 50 54 67 5 Axle hub bolt 275 392 Note Special Washers The washers for the primary gear case housing and carrier h...

Page 41: ...Service Guidelines chapter WARNING Transaxle SD Check Oil Level 42 Change Oil 42 Transaxle Assembly 43 Remove 43 Install 43 Axle Shaft 44 Remove 44 Install 44 Rear Hub Rotor Bearings 45 Motor Remove 4...

Page 42: ...bottom of the opening Refer to Lubrication section for oil specification If oil comes out of the opening allow to drain until level with the bottom of the opening 10 Reconnect the batteries and test...

Page 43: ...axle assembly from under the vehicle 8 Lower the frame to the ground or leave supported on jack stands Install 1 Reinstall in reverse order of removal a Tighten the motor wire terminals per torque lis...

Page 44: ...xle shaft Use new bolts for the axle retaining plate If the wheel hub was removed install the hub and rotor Torque the hub bolt to the specification listed in the table at the end of this section 2 Fi...

Page 45: ...e a pre applied thread locking compound They are intended for one time use only If removed they must be replaced Reusing the original bolts could cause loss of brakes resulting in severe bodily injury...

Page 46: ...earings and gears with clean oil 6 Install new seals and wipe the seal lip with grease 7 Place the outer housing on a CLEAN flat bench 8 Brush a small amount of axle oil into the three bearing bores l...

Page 47: ...Transaxle Page 47 MT 316 06 TT 316 36...

Page 48: ...is for reference only This assembly is not serviceable with the exception of oil seals HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot P...

Page 49: ...ure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Steering Adjust Reduction Box Chain Tension 50 Center the Steering Wheel 50 Front End Alignment 50 Rep...

Page 50: ...lines chapter WARNING FRONT END ALIGNMENT There are no front end alignment adjustments A vehicle that pulls to the left or right could be a result of but not limited to Broken or fatigued fork spring...

Page 51: ...mation regarding removing the front springs 7 Inspect the fork bearings races and seal replace as needed 8 Assemble in reverse order Use a new fork spindle lock nut Tighten the spindle nut to 110 foot...

Page 52: ...Steering Page 52 TT 316 36 MT 316 06...

Page 53: ...O NOT tighten the collar set screw at this time Install the universal joint on to the steering shaft and tighten both set screws and jam nuts 4 Install 4 U nuts onto the column housing 5 Install U nut...

Page 54: ...pivot hardware Tighten the pivot hardware until the split lock washer has collapsed not torqued and install jam nuts DO NOT allow the pivot bolt to rotate while tightening the jam nuts Check that the...

Page 55: ...7 Inspection 57 Replace Pads 57 Rear Brake 58 Service Limits 58 Inspection 58 Replace Pads 58 Rebuild Disc Brake Body 59 Replace the Wheel Cylinder 60 Front Disc Body Assembly 60 Rear Disc Brake Body...

Page 56: ...e is the possibility that the original brake pads shoes were replaced with aftermarket pads shoes containing asbestos Since this possibility does exist the brake pads shoes should be handled as if the...

Page 57: ...is 1 2 full 3 Raise the front of the vehicle and support with jack stands 4 Remove the wheel nuts holding the wheel to the front hub and push it away from the brake Note Refer to the illustration for...

Page 58: ...n for information on removing the tire and wheel assembly 5 Remove the brake body bolts and discard the lock nuts and brake pads 6 Remove the spacer bushings from the mounting bracket and discard 7 In...

Page 59: ...the end of the piston Fig 2 8 Insert the rubber boot piston into the brake body making sure that the boot is properly seated in the groove Fig 3 9 Press the pistons all the way down into the brake bod...

Page 60: ...he blocks from behind the wheels 11 Test drive the vehicle Rear Disc Brake Body Assembly 1 Raise the wheel off of the ground and support with jack stands 2 Remove the tire wheel assembly Refer to Tire...

Page 61: ...cation that there is still air in the brake lines 10 Repeat this process with each of the other wheels Note When finished top off the master cylinder with fluid See Check Master Cylinder Fluid for inf...

Page 62: ...is up 3 While holding the push rod so that it cannot turn tighten the jam nut Repair Note Hydraulic brake system components must be kept clean Make sure your work area is free from dirt and debris and...

Page 63: ...tuator for wear and replace as required 6 Thoroughly clean all components 7 Temporarily reassemble WITHOUT the springs or shims 8 Measure the gap between the pads If not between 0 193 and 0 203 inches...

Page 64: ...otate the knob on the end of the park brake handle until the brake holds firm when applied Secondary Adjustment Note The secondary adjustment only needs to be performed if the primary adjustment fails...

Page 65: ...in specification 6 Tighten assembly screws to torque listed in the Hardware Torque table at the end of this section 7 Reinstall the brake on the motor Brake mounted on end of motor Brake Test 1 Unplug...

Page 66: ...VICE LIMITS Description Inches Millimetres Disc brake Pad minimum lining 00625 1 58 Front rotor minimum thickness 0 200 5 08 Rear rotor minimum thickness 0 200 5 08 Rotor run out front Rear 0 005 0 12...

Page 67: ...all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Remove Install 68 Disassemble 68 Inspect 69 Brushes 69 Bearing 69 Commutator 69 Armature Windings 69 Fiel...

Page 68: ...ws from the rear motor housing and remove the housing from the motor 6 Remove the nuts from the armature studs and remove the two brush assemblies 7 Remove the bearing circlip and press the motor bear...

Page 69: ...any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Inspect the commutator for groves If the commutator is grooved then it must be machined on a...

Page 70: ...commutator by placing one test lead against one of the commutator segments and the other test lead against all of the other segments one at a time There should be continuity around the entire commuta...

Page 71: ...utator If any one of the measurements is less than the minimum undercut depth specified in Service Limits then the commutator must be undercut see below 6 While still in the lathe smooth the commutato...

Page 72: ...brake coil 2 Remove the rubber sealing band from around the brake 3 Install two 1 4 20 x 1 1 4 screws to hold the brake assembly together 4 Insert a hex key through the 3 access holes and remove the...

Page 73: ...read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Inflation Pneumatic Tires 74 Air pressure 74 Inflation Soft Solid Tires 74 Tread Wear 75 Rota...

Page 74: ...he tire pressure when the tire is cold When checking tire pressure you must check all tires including your spare tire The correct tire size and pressure can be found in the specifications list in the...

Page 75: ...lustration The tire should be replaced if any tread depth indicator can be seen or any part of the tread depth is 1 16 inch 1 6 mm or less This section is one section of a complete service manual Befo...

Page 76: ...ly be performed by personnel trained in tire repair The tire repair procedure will be unique to the type of repair equipment or repair components used Refer to the instructions provided with your equi...

Page 77: ...Tires Wheels Page 77 MT 316 06 TT 316 36 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Wheel nut 85 115...

Page 78: ...Tires Wheels Page 78 TT 316 36 MT 316 06 Notes...

Page 79: ...s that are located in the Service Guidelines chapter WARNING Batteries General Guidelines and Safety 80 Cleaning 81 Charging 81 Watering 81 Testing 82 Specific Gravity 82 Storing 82 Storage 82 Returni...

Page 80: ...r property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery A conductive object that comes in contact wi...

Page 81: ...el in a battery rises while charging and will be close to its highest level after the end of a charging cycle It is recommended to fill the battery at the end of a charging cycle If the electrolyte is...

Page 82: ...g any procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt to test the specific gravity of a sealed batt...

Page 83: ...he platform or dolly where the battery is stored 2 Confirm the start switch is OFF and the parking brake is set 3 Use a winch to pull the battery into the vehicle or a hydraulic ram to push the batter...

Page 84: ...avoid injury use proper lifting techniques or a hoist to remove the battery WARNING Individual Batteries 1 Using an insulated wrench disconnect the cables from the battery to be removed 2 Using a bat...

Page 85: ...on is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Suspension Replace the Rear S...

Page 86: ...10 Torque the spring hanger bolts per torque listed in the Hardware Torque table at the end of this section 11 Lower the vehicle 12 Reconnect the main positive and negative cables at the batteries 13...

Page 87: ...iagram This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram...

Page 88: ...printed at this size The wire diagram for this vehicle is included on the Vehicle Documentation CD provided with the vehicle The diagram s for this vehicle are SCH 00041 This vehicle diagram as well...

Page 89: ...tarting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Torque Guidelines for Standard hardware 90 Hardware Identificat...

Page 90: ...e grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a metric hex...

Page 91: ...ts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no markings are to be treated as...

Page 92: ...192 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 3330 Imperi...

Page 93: ...8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38 103 151...

Page 94: ...dure for information regarding proper hardware torque All hardware should be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware should be...

Page 95: ...This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Charger Built In Re...

Page 96: ...delines chapter WARNING TROUBLESHOOTING Troubleshooting control system is not included in this manual All electrical troubleshooting information is included in a separate manual Troubleshooting Electr...

Page 97: ...b site Information 98 Axle Front 100 Axle Rear 100 Brake Front 102 Brakes Rear 104 Brake Lines 106 Brake Parking 108 Charger Signet 109 Charger Lestronic II Portable 110 Charger Industrial XPS 18 260...

Page 98: ...lor Dunn web site will give you access to a wealth of information about your vehicle and the entire Taylor Dunn line of vehicles Your contact information will remain confidential and will not be share...

Page 99: ...Page 99 MT 316 03 Model TT 316 36 ILLUSTRATED PARTS My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name My local Parts Dealer Notes...

Page 100: ...ILLUSTRATED PARTS Page 100 Model TT 316 36 MT 316 03 AXLE FRONT AXLE REAR...

Page 101: ...mbly 17 97 236 00 Wheel nut 5 18 14 090 09 Spring retainer 2 19 88 148 61 1 2 SAE WASHER 2 20 88 148 62 1 2 IN LOCK WASHER 2 21 88 151 13 1 2X1 1 4 NF GR 5 HEX SCR 2 22 88 307 81 LOCKNUT HEX HEAD 1 8...

Page 102: ...ILLUSTRATED PARTS Page 102 Model TT 316 36 MT 316 03 BRAKE FRONT...

Page 103: ...outer 1 4 41 348 52 Spacer 2 5 See Front Fork Rotor part of front hub 6 32 208 01 Bushing bronze 2 7 41 351 16 Piston 2 8 41 351 15 Kit Rubber boot and O rings 2 each 1 9 41 351 35 Brake Body Assembl...

Page 104: ...ILLUSTRATED PARTS Page 104 Model TT 316 36 MT 316 03 BRAKES REAR...

Page 105: ...5 32 208 01 Bushing Bronze included in rebuild kit 4 6 41 350 28 1 Mounting bracket 2 8 Unavailable Separately Brake body assembly 10 99 588 00 Brake bleeder 2 99 588 01 Adapter brake bleeder 2 Not Sh...

Page 106: ...ILLUSTRATED PARTS Page 106 Model TT 316 36 MT 316 03 BRAKE LINES...

Page 107: ...4 03 Formed brake line rear 2 1 6 99 600 02 Formed brake line rear 3 1 7 99 603 03 Formed brake line rear 4 1 8 99 580 20 Hose rear 2 9 99 564 00 T fitting 3 16 tube 1 10 99 578 00 Bolt master cylinde...

Page 108: ...e Mounting 1 89 06014J D 10 Screw 3 51 340 30 Brake Handle 1 00 300 14 Bracket Brake Handle 1 96 827 23 Brake Cable 1 41 490 17 Bracket Cable Mounting 1 89 111 27 Bolt 2 88 128 62 Washer 2 96 763 15 C...

Page 109: ...of the charger When replacing the charger do not cut and splice the AC cord Cutting the AC cord will void the charger warranty Note The Signet model HBS series charger replaces all previous Signet mo...

Page 110: ...acitor 4 79 749 10 Diode assembly 5 Transformer 6 79 575 10 AC cord 7 79 831 00 Fuse 8 79 530 00 Bushing 9 79 531 00 Bushing 10 79 567 10 DC cord MUST also order connector and 2 bushings below 76 020...

Page 111: ...Vehicle 1 3 94 301 43 Arms Legs Inside 1 4 94 373 10 Vehicle Data 1 5 94 384 21 Auto Park Brake 1 6 94 313 20 Safety Warning 1 7 See instrument Panel 8 94 319 00 Battery Disconnect 1 9 94 313 00 Batt...

Page 112: ...ILLUSTRATED PARTS Page 112 Model TT 316 36 MT 316 03 ELECTRICAL MISCELLANEOUS...

Page 113: ...own Clamp Rubber Lined 1 1 2 ID 62 033 48 Throttle Module 1 71 122 20 Horn Switch 1 88 065 06 1 4 NC x 21 2 Phillips Truss Head Screw Horn Switch 2 88 069 81 1 4 NC Hex Nylon Locknut Horn Switch 2 10...

Page 114: ...ILLUSTRATED PARTS Page 114 Model TT 316 36 MT 316 03 FRAME AND BODY MISC...

Page 115: ...1 3 4 NC HEX HD SCR 10 88 149 81 1 2 NC LOCK NUT 10 9 01 440 39 Rear plate 1 10 00 440 00 Deck 1 85 195 00 Gas Spring under deck 1 85 195 01 Ball stud 2 85 195 02 Retainer clip 2 88 089 81 5 16 NC lo...

Page 116: ...Model TT 316 36 MT 316 03 HITCHES Mounting Hardware Item No Part No Description Qty 97 811 00 1 7 8 inch Ball 97 821 00 2 inch Ball 88 140 14 1 2NC x 1 1 2 Hex bolt 4 88 149 80 1 2NC Hex nut 4 88 148...

Page 117: ...99 80 5 16 NF HEX HD NUT 2 88 099 81 5 16 NF NUT L H THREAD 2 88 109 80 3 8 NC HEX HD NUT 2 88 111 28 3 8 X 6 NF HD CAP SCREW 1 88 119 80 3 8 NF HEX HD NUT 1 88 140 23 1 2X3 1 2NC HEX HD SCR GR5 4 88...

Page 118: ...ILLUSTRATED PARTS Page 118 Model TT 316 36 MT 316 03 INSTRUMENT PANEL...

Page 119: ...R plate 1 8 00 440 02 Dash console 1 Note If you have the Smart View display and wish to have the maintenance feature turned on then the Sevcon speed control must be reprogrammed Resetting the Smart...

Page 120: ...ILLUSTRATED PARTS Page 120 Model TT 316 36 MT 316 03 LIGHTS Item No Part No Description Qty 72 005 00 Headlight 1 72 022 00 Taillight 1 72 022 51 Mounting Ring 1...

Page 121: ...TM BRKAWY WELDMNT 1 4 88 025 06 8 32 X1 2 TRUS HD MACH SCR 3 88 028 62 8 LOCK WASHER 3 88 029 80 8 32 HEX NUT 3 5 88 080 15 5 16 X 1 3 4NC HEX HD SCR 2 88 088 61 5 16 SAE WASHER 2 88 089 81 5 16 NC LO...

Page 122: ...01 22 3 8X3 1 2 HEX HD SCR GR 5 2 7 88 109 81 3 8 NC LOCK NUT 2 8 99 510 52 Cap 1 9 99 510 62 Rebuild kit 1 10 99 511 51 Boot 1 11 99 510 53 Gasket 1 12 88 108 61 3 8 SAE WASHER 2 Not Shown 50 009 05...

Page 123: ...ature 1 3 Field assembly 1 4 PKIT 00022 Brush Spring KIT 4 1 5 70 170 00 Brush Holder 1 6 70 109 00 Brush set 1 7 70 417 00 Bearing retainer 1 8 80 212 00 Bearing 1 9 70 421 20 Rear housing 1 10 70 42...

Page 124: ...ILLUSTRATED PARTS Page 124 Model TT 316 36 MT 316 03 SPEED CONTROL PANEL...

Page 125: ...SAE WASHER 4 88 069 81 1 4NC NYL INS LOCKNUT PLTD 4 8 79 840 00 Circuit breaker 10A 1 9 79 840 20 Circuit breaker 20A 1 10 79 840 20 Circuit breaker 20A 1 11 88 818 06 screw 6 12 73 005 01 Motion ala...

Page 126: ...3 STEERING COLUMN AND GEAR DO NOT use standard 40 chains master link or woodruff key The components used are special hardened material Use of incorrect parts may result in failure of steering causing...

Page 127: ...18 309 51 Cover Upper reduction box 1 23 18 309 57 Cover Front 1 24 18 309 79 Cover Side reduction box left 1 25 18 309 58 Cover Bottom reduction box 1 26 18 309 75 Bracket Adjustor sprocket 4 27 18 3...

Page 128: ...Item No Part No Description Qty 1 88 101 18 3 8 X 2 1 2 NC HEX SCR GRADE 5 4 2 88 169 82 LOCK NUT 9 16 NF GRADE C 3 3 16 871 03 Spring hanger 2 4 32 213 00 Bushing 3 5 96 248 00 BOLT SHACKLE 9 16 DIA...

Page 129: ...Description Qty 13 739 10 Tire Wheel assembly 4 80 x 8 LR C Split Rim Pneumatic 13 734 42 Tire Wheel assembly 400 x 8 ManToter 10 076 00 Tire 4 80 x 8 LR C Pneumatic 10 074 00 400 x 8 mantoter Ribbed...

Page 130: ...ded 4 55 3 9 65mm over 0 65 05 13 13 10 130 Part number for 4 5mm spacer is 3287213 130 3287343 Your vehicle may be equipped with one of two types of transaxle assemblies This section covers the GT tr...

Page 131: ...O ring 1 21 GT 3273633 Pinion nut 1 22 GT 71896 M10 x 25 Bolt 12 23 See Note 1 previous page Spacer 1 24 GT 3287453 Output gear 30 1 1 25 GT 3287813 Spacer 46 100mm 0 or 1 GT 3289403 Spacer 46 125mm...

Page 132: ...der assembly Cover 1 11 N A Order assembly Gears Ring Pinion 1 12 N A Order assembly Race 1 13 N A Order assembly Bearing 1 14 41 989 01 Plug with O ring 1 15 Kit A C Seal 1 16 Kit B C Seal 2 17 Kit A...

Page 133: ...1 44 440 92 Assembly Primary reduction 30 1 0 or 1 1 Kit B Bearing 2 2 Kit B Bearing 1 3 Kit B Bearing 2 4 Kit A Seal 1 5 66 610 67 Vent 1 6 41 989 02 Plug with O ring 1 7 Bushing Dowel 2 8 N A Housi...

Page 134: ...ILLUSTRATED PARTS Page 134 Model TT 316 36 MT 316 03 Notes...

Page 135: ......

Page 136: ...other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequ...

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