9929758 R01 - 2019 TAYLOR-DUNN G-100 Service Manual
© Copyright TAYLOR-DUNN
3.13
12. Reposition the head pipe assembly in the chassis and
install new muffler and head pipe seals
t
. Install the
three head pipe bolts
y
and torque to specification.
TORQUE
Exhaust Head Pipe Bolts:
18 ft-lbs (25 Nm)
13. Install the two springs
u
securing the muffler to the
head pipe.
14. Install the three coolant hoses onto the engine.
15. Install the throttle body and air box. Tighten the hose
clamps that secure the throttle body to the intake
duct, intake boot and air box.
16. Install the lower stater motor bolt through the lower
starter motor mounting boss.
17. Install the starter motor onto the engine.
18. Install the starter motor and battery cables as outlined
in the Electrical Chapter.
TORQUE
Starter Motor Fastener:
3 ft-lbs (4 Nm)
19. Connect the harness leads to the ETC
i
and T-MAP
sensor
o
. Verify routing is correct.
20. Connect the fuel injector harness lead to the fuel
injector.
21. Connect the fuel line to the fuel rail.
22. Connect the ignition coil harness connector and
install the spark plug wire.
23. Install the CPS and mounting bolt into the stator
cover and torque to specification.
TORQUE
CPS Fastener:
9 ft-lbs (12 Nm)
24. Connect the stator wire connector and install a new
tie strap to secure the wiring to the front engine mount
bracket.
25. Install the inner clutch cover (See CVT System
Chapter).
ENGINE BREAK-IN PERIOD
The break-in period consists of the first 25 hours of
operation, or the time it takes to use 15 gallons (57 liters)
of fuel. Careful treatment of a new engine and drive
components will result in more efficient performance and
longer life for these components.
CAUTION
Use only synthetic engine oil.
Never substitute or mix oil brands.
Serious engine damage and voiding of warranty can
result.
Do not operate at full throttle or high speeds for
extended periods during the first three hours of use.
Excessive heat can build up and cause damage to
close fitted engine parts.
Summary of Contents for G0-010-00
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