Tatoma EMV-10 Instruction Manual Download

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INSTRUCTION MANUAL

TOWED VERTICAL MIXERS

MODELS:

EMV-8, EMV-9, EMV-10, EMV-12

EMV-14, EMV-17

EMV-14.5B, EMV-16B, EMV-18B

EMV-20B, EMV-22B, EMV-24B

EMV-26B, EMV-17BB, EMV-20BB

EMV-8P, EMV-9P, EMV-10P

EMV-12P, EMV-14P

VERSION:

FEBRUARY 2006

Summary of Contents for EMV-10

Page 1: ...MANUAL TOWED VERTICAL MIXERS MODELS EMV 8 EMV 9 EMV 10 EMV 12 EMV 14 EMV 17 EMV 14 5B EMV 16B EMV 18B EMV 20B EMV 22B EMV 24B EMV 26B EMV 17BB EMV 20BB EMV 8P EMV 9P EMV 10P EMV 12P EMV 14P VERSION FE...

Page 2: ...VERTICAL TOWED MIXER Warning Carefully read the instruction manual before using the machine...

Page 3: ...VERTICAL TOWED MIXER...

Page 4: ...VERTICAL TOWED MIXER...

Page 5: ...VERTICAL TOWED MIXER...

Page 6: ...Y DECLARATION 2 2 REGISTRATION PLATE 2 3 RECEPTION OF THE MIXER 3 4 GUARANTEE CONDITIONS 4 5 SAFETY WARNINGS AND RECOMMENDATIONS 5 6 USE AND CONSERVATION OF THE INSTRUCTIONS HANDBOOK 10 7 INSTRUCTIONS...

Page 7: ...BB EMV 20BB EMV 9P EMV 10P EMV 12P EMV 14P are manufactured in compliance with the following directives Machine Directive 98 37 CEE Electromagnetic Compatibility Directive 89 336 CEE The following har...

Page 8: ...and has no flaws Check that the mixer is delivered with all the accessories and optional elements requested Once the mixer has been delivered and before being put into service qualified personnel from...

Page 9: ...wear and tear 8 Complaints should be sent by fax to the authorised dealer or directly to TATOMA depending on procedure 9 TATOMA reserves the right to check possible claims and assess if they are cove...

Page 10: ...accompany it refer to Possible risk of burns produced by corrosive liquids Indicates that the instructions that accompany it makes reference to possible danger burns caused by high Temperature liquid...

Page 11: ...pressly forbidden to use any other type of vehicle for towing as the stability conditions of the various mixer mechanisms could vary considerably during use To hook up between the tractor and the mixe...

Page 12: ...ng used When working with the mixer the operator should check at all times that no one is inside the working area The machine operator should inform those near the working area of the possible dangers...

Page 13: ...material damage caused by non compliance of the regulations warnings and indications included in this instructions handbook as well as the non compliance of the regulations in force in terms of healt...

Page 14: ...VERTICAL TOWED MIXER Page 9...

Page 15: ...TOWED VERTICAL MIXER 7 INSTRUCTIONS HANDBOOK Page 10...

Page 16: ...0 3 3 FUNCTIONING AND USE OF THE BEATERS 32 3 4 PREPARATION OF THE MIX 32 3 5 DISTRIBUTION OF THE MIX 33 3 6 STOPPING THE MIXER 34 3 7 LOAD TESTS 35 3 8 ACCESS TO THE TUB 35 3 9 PARKING THE MIXER 36 4...

Page 17: ...ictly prohibited to carry out operations other than those specified here Doing so could run the risk of physically putting the driver and people near the mixer in danger and it could cause major break...

Page 18: ...owing pages show the main components of the types of towed vertical mixers described previously Below descriptions of the main components on the different mixer models are given Mixer System The syste...

Page 19: ...13 Side unloading door 2 Remote control 6 Tub access ladder 10 Shredders 14 Parking brake 3 Control block 7 Hydraulic circuit 11 Tub 15 Power takeoff 4 Hitch 8 Unloading door 12 Auger Interior detail...

Page 20: ...hovel 16 Mobile upper shovel 17 Loading shovel fixed track 18 Hydraulic drive cylinders Components not indicated are the same as those used on the simple auger mixer See previous figure View of Auto l...

Page 21: ...ng belt 21 Remote control 29 Circular metal rings 22 Hitch 30 Tub 23 Power takeoff 31 Unloading door 24 Trailer footrest 32 Conical auger 25 Tub access ladder 33 Rear unloading door 26 Hydraulic circu...

Page 22: ...high resistance regle type chain This system can transport all types of products including wet ones barleys apple and orange pulps etc quickly and easily To facilitate distributing the mix the unload...

Page 23: ...ely shut down and the person entering the tub should have the ignition key in his or her possession and the universal joint should be disconnected from the tractor s power take off Trailer foot 5 23 T...

Page 24: ...scales installed between the tub and the chassis that indicate the weight of the product that has been loaded As an option this weigh scale can be programmed with a printer cartridge outlet or a remot...

Page 25: ...smission cardan is strictly prohibited when this is working as there is a danger of trapping or a serious accident if this were to break Do not were loose clothing when working with the power takeoff...

Page 26: ...opped and then the corresponding control must be worked Should it not go into gear stop the tractor and rotate it manually working the corresponding control The person carrying out this operation shou...

Page 27: ...M If a hydraulic support foot is available the wheel should be loosened V so that the foot can be completely taken up and then free the foot fixing tabs F and fold it away 5 Should the mixer have a h...

Page 28: ...ure 2 8 control levers A separate plate is also supplied with the mixer similar to the previous one to be assembled in the tractor cabin so that during the mixer handling the control levers remain cor...

Page 29: ...small sized emitter with as many buttons as the mixer has See figure 2 10 The function of each of the push button on the control panel via radio is shown on the adhesive labels C M Figure 2 10 Button...

Page 30: ...tuted in the case of wear Accidents can be caused by unexpected movements of the mixer functions on handling the wrong control or because of incorrect or non existent identification The single block d...

Page 31: ...e chocks should be ordered as an option The chocks are situated at the back of the mixer depending on the model in a holder anchored at the base of the tub fitted with a lock to stop them falling out...

Page 32: ...h the mixer is finalised the mixer should then be parked ensuring that the parking brake is correctly locked in In the case of stoppage especially on slopes the parking brake must be used a loaded mix...

Page 33: ...xer Should the mixer be fitted with a battery Auxiliary battery connection the scale is directly connected to the latter so that it works at all times irrespective of the state Figure 2 18 Connector F...

Page 34: ...mp therefore hydraulic feeding for the varios options is carried out by the tractor see the following figure Figure 2 22 Hydraulic connections Basic installation weigh scale A connector is provided to...

Page 35: ...be used on the road it will be fitted with a 7 pole connection cable to supply the signalling this should be connected to the trailer outlet electrical connection on the tractor See figure 2 25 Figur...

Page 36: ...dition of the machine and the state of the different mechanism and protectors and guards Then connect the battery Should any of the safety protectors or guards be deteriorated or broken they should be...

Page 37: ...er stopped Warning If the tractor is not fitted with back view mirrors they will need to be installed If the tractor has view back mirrors which do not guarantee the correct visibility for driving and...

Page 38: ...clocking up hours and the experience of the driver 3 2 LOADING THE MIXER In the case of towed vertical mixers loading is always carried out using auxiliary vehicles suitable for this type of operation...

Page 39: ...d by only one person the tractor driver who will coordinate the actions of other people or machines should any intervention be necessary 4 When the shovel is full raise it up until it meets the tub Gr...

Page 40: ...ibed in section 3 8 General recommendations 1 The performance of the mixer depends on the different types of product to be mixed and the quantities and as such in each case practice and experience sho...

Page 41: ...those in the proximity of the same could be injured Ensure that no one is near before starting it Inclined prolongation with a raised fixed angle Figure3 6 End of folding belt Moveable belt Figure 3...

Page 42: ...ap should be well maintained When the end of the belt can be folded the flap is not fitted Keep the flap in good condition to avoid possible danger of catching the unloading belt chain A holding down...

Page 43: ...liar with the mixer system and check the correct working of the mixer upon reception a small load should be carried out initially with the tub approximately 50 of its capacity E g two bales of straw t...

Page 44: ...far from drainage channels trenches furrows embankments or ditches where it does not block the way for people or machines 2 Check that there is no service in action loading or unloading belts etc 3 St...

Page 45: ...ations to be performed by the machine user Here we include the basic maintenance operations that should be carried out by the machine operator MAINTENANCE OPERATIONS 1 Frequency Check levels See Secti...

Page 46: ...ecialized Personnel Change oil and filters Hydraulic circuit maintenance Table 4 2 Specialized Personnel Operations Information on Changing Oil and Filters Maintain the appropriate cleanliness while c...

Page 47: ...different machine levels are described Hydraulic System Figure 4 1 Hydraulic Oil Reservoir The reservoir has a liquid line sight glass V on its upper portion through which hydraulic oil level can be c...

Page 48: ...the gauge on the auxiliary tank 7 Start up the mixer for a few minutes and check that there is no noise 8 Stop the mixer and check the oil level again If necessary refill Gear box To check the level...

Page 49: ...g 4 11 and 4 12 It is good for this to be done by a person with experience in order to observe the behaviour of the different mechanisms Figure 4 7 Grease Fitting The grease fittings are identified us...

Page 50: ...ease fittings 1 Hitches 3 Unloading belt bearings both side of belt 2 Trailer jack only mechanical 4 Bearing on unloading belt motor side 5 Circular metal sections hydraulic only 2 Figure 4 7 A Grease...

Page 51: ...al 6 Circular metal rings hydraulic only 3 Unloading belt bearings both sides of belt 7 Hinged unloading belt both sides of belt 4 Bearing on the motor side of the unloading belt Bearings on both side...

Page 52: ...hose in accordance with the machine Weekly inspect the pneumatic hoses to check for objects embedded in their tread or between double bogie wheels for the presence of cuts or cracks on their sides One...

Page 53: ...G SYSTEM It is very important to keep the loading system according to model and the auger in perfect shape because correct machine loading and mixing in the minimum time possible with optimal performa...

Page 54: ...the blades are Access the tub by the points previously indicated Remove the screws Rotate sharpen or substitute the blade depending on its condition Tighten the screws Clean the Inside of the Tub For...

Page 55: ...lly upward with the hand and assure that the maximum displacement is in the range of 50 mm If the chain is worn or stretched it should be substituted for a new one removing the chain by the connector...

Page 56: ...ints of wear When for any reason a hose bursts or a strong leak is detected the machine should be shut down immediately and it should be analyzed by a specialist because if the hydraulic oil reservoir...

Page 57: ...t reading 2 Do not allow water to enter the inside of the screen of the scale or the switchbox 3 Periodically check and ensure that the weight indicated by the scale is correct 4 When any error is obs...

Page 58: ...y terminals in accordance to the model Inflate tyres to a pressure of 0 3 above the pressures indicated in Table 4 4 Periodically connect the battery in accordance to the model and connect the mixer t...

Page 59: ...80 250 1 500 400 2 150 4 950 EMV 12P 12 85 350 1 800 600 2 750 5 180 8 25 15 EMV 14P 14 Back 585 90 450 2 000 800 3 250 5 860 Fixed axle Leaf spring optional 8 25 15 DUPLO EMV 14 5B 14 5 85 450 2 000...

Page 60: ...MV 9 5 400 2 950 2 550 EMV 10 5 450 3 050 2 550 EMV 12 5 550 3 200 2 650 EMV 14 5 600 3 400 2 650 EMV 17 5 950 3 650 2 900 EMV 8P 5 500 3 150 2 400 EMV 9P 5 500 3 150 2 550 EMV 10P 5 550 3 250 2 550 E...

Page 61: ...rawing on the following page represent the dimensions indicated on the previous table When driving the mixer on roads Certification Kit option the loading system should be in the lowest position possi...

Page 62: ...TOWED VERTICAL MIXER GENERAL DIMENSIONS SINGLE AUGER MIXERS With or without a self loading shovel Page 57...

Page 63: ...TOWED VERTICAL MIXER Page 58 GENERAL DIMENSIONS DUPLO MIXERS MODELS...

Page 64: ...TOWED VERTICAL MIXER GENERAL INFORMATION ON SINGLE AUGER MIXERS DUPLO MODEL GENERAL DIMENSIONS Page 59...

Page 65: ...tion Tilted unloading belt prolongation Moveable unloading belt Unloading belt with PVC band Side unloading door single double or rear Unloading belt folding end section Hydraulic auxiliary load corre...

Page 66: ...arise during the use of the machine as well as possible causes and repairs are indicated in the following table Incident Possible cause Repairs LIGHTING Blinkers operating to fast Burnt fuse Burnt bu...

Page 67: ...e it replaced by a qualified technician Incident Possible cause Repairs Cutter gets stuck while unloading silage Cutter set too deep Excessive lowering speed Reduce cutting depth Use the regulator to...

Page 68: ...f the cells in the box Change damaged cells Scale does not weigh accurately Error in the cell assembly Possible contact between the chassis or axle and the tub Incorrect calibrated value Verify that t...

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