Task Force Tips ZCH1T1-OSC Instructions For Installation Manual Download Page 23

©Copyright Task Force Tips LLC 2014-2018

23

LIZ-060 October 26, 2020 Rev03

8.0 MAINTENANCE

TFT  products  are  designed  and  manufactured  to  be  damage  resistant  and  require  minimal  maintenance.  However,  as  the  primary

firefighting tool upon which your life depends, it should be treated accordingly. The unit should be kept clean and free of dirt by rinsing

with water after each use. Any inoperable or damaged parts should be repaired or replaced before placing the unit in service. To help

prevent mechanical damage, do not drop or throw equipment. 
In applications where appliances are left continuously connected to the apparatus or other devices or are used where water is trapped

inside the appliance, the appliance must be flushed with fresh water following each use and inspected for damage.
This appliance should be cleaned and visually inspected inside and out at least quarterly, or as water quality and use may require.

Moving parts such as handles, valve ball and couplings should be checked for smooth and free operation. Seals shall be greased as

needed with Silicone based grease such as Molykote 112. Any scrapes that expose bare aluminum should be cleaned and touched up

with enamel paint such as Rust-Oleum. Replace any missing or damaged parts before returning to service. 
Any equipment taken out of service due to failure should be returned to the factory for repair or replacement. If you have any questions

regarding the testing or maintenance of your valve, please call Task Force Tips at 800-348-2686.

8.1 SERVICE TESTING

In accordance with NFPA 1962, equipment must be tested a minimum of annually. Units failing any part of this test must be removed

from service, repaired and retested upon completion of the repair. 

8.2 REPAIR

Factory  service  is  available  with  repair  time  seldom  exceeding  one  day  in  our  facility.  Factory  serviced  equipment  is  repaired  by

experienced technicians, wet tested to original specifications, and promptly returned. Any returns should include a note as to the nature

of the problem and whom to reach in case of questions.
Repair parts and service procedures are available for those wishing to perform their own repairs. Task Force Tips assumes no liability for

damage to equipment or injury to personnel that is a result of user service. Contact the factory or visit the web site at tft.com for parts

lists, exploded views, test procedures and troubleshooting guides.  
Performance tests shall be conducted on the equipment after a repair, or anytime a problem is reported to verify operation in accordance

with TFT test procedures. Consult factory for the procedure that corresponds to the model and serial number of the equipment. Any

equipment which fails the related test criteria should be removed from service immediately. Troubleshooting guides are available with

each test procedure or equipment can be returned to the factory for service and testing. 

9.0 EXPLODED VIEWS AND PARTS LISTS

Exploded views and parts lists are available at tft.com/serial-number.

CAUTION

Any alterations to the product or its markings could diminish safety and constitutes a misuse of 

this product. 

NOTICE

All replacement parts must be obtained from the manufacturer to assure proper operation of the 

device. 

Summary of Contents for ZCH1T1-OSC

Page 1: ...and maintenance personnel with the operation servicing and safety procedures associated with this product This manual should be kept available to all operating and maintenance personnel Model ZCF1T3...

Page 2: ...The purpose of the proof test is to be con dent the valve design may be safely operated at the rated operating pressure SAMPLE CONFIGURATIONS Model ZBAD31X00 with 4 ANSI 150 on side B 6 Storz on port...

Page 3: ...ANSI 150 FLANGE INLET ADAPTER SIDE A OPTION G 4 3 MONITOR COMPATIBILITY AND INSTALLATION 4 3 1 MONITOR INSTALLATION USING CODE RPM DIRECT CONNECTION SIDE B OPTIONS 1 AND 2 4 3 2 MONITOR INSTALLATION U...

Page 4: ...ly hose may reduce water flow and cause injury or death to persons dependent on water flow Avoid tight bends to minimize risk of hose line kinks WARNING Injury or damage can occur from an inadequately...

Page 5: ...An alternate pulley set stored within the safety guard allows the oscillating speed to be doubled by exchanging the pulleys using common hand tools The Booster OSC is compatible with TFT Monsoon Typh...

Page 6: ...ong with the corresponding weights and dimensions The model number and unique serial number of each Booster are located on the label above the external automatic drain as shown in Figure 3 4 Go to tft...

Page 7: ...pter installed is designed for direct connection to the Task Force Tips Industrial Valve Under Monitor IVUM and Hydrant Under Monitor HUM Either of these products provide the valve needed to shut off...

Page 8: ...rz 1T ZCC3 1T 3 2 1 4 6 0 Storz 1X ZCC3 1X 8 7 4 0 3 5 NH female thread 4N ZCC3 4N 3 1 1 4 4 0 NH female thread 4P ZCC3 4P 2 2 1 0 4 5 NH female thread 4R ZCC3 4R 3 6 1 6 5 0 NH female thread 4T ZCC3...

Page 9: ...overlap with the main valve body are excluded from these dimensions SIDE B OPTIONS character position 6 CHARACTER PART NUMBER WEIGHT lb WEIGHT kg CODE RPM DIRECT CONNECTION STRAIGHT 1 A1026 1 8 0 8 C...

Page 10: ...of residual Loctite in the screw holes 5 Follow steps 1 through 5 in Section 4 2 1 6 Install pulley housing using the four 3 8 16 x 1 5 long screws that were originally installed Apply Loctite 242 blu...

Page 11: ...4 2 4 INSTALLATION USING 3 ANSI 150 FLANGE INLET ADAPTER SIDE A OPTION G When Side A option G is specified the 3 ANSI 150 Flange Inlet Adapter is pre installed on side A of the Booster Four 5 8 11 x...

Page 12: ...injury Do not install shutoff valves downstream of Booster Do not exceed the lowest maximum operating pressure rating of any devices assembled together Do not exceed the lowest maximum flow of any of...

Page 13: ...does not interfere with RC monitor Power Com Cable if applicable Reposition Clamp if needed 5 Tighten each screw gradually until both are finger tight with approximately equal spacing between opposit...

Page 14: ...specified with inlet option W swivel base for Booster OSC only 1 Verify O ring size 243 is installed on monitor inlet barb and is free of debris Apply silicone grease over O ring 2 Depress the red lat...

Page 15: ...ource to boost the pressure available to the monitor Port C3 also allows an inline eductor or other foam injection system to be attached to supply foam solution to the monitor See Section 6 0 on page...

Page 16: ...or water supplies from other sources follow the instructions below 1 Close valve installed upstream of the Booster Side A Inlet 2 Connect a hose from the water supply to LDH Inlet Port C3 of the Boost...

Page 17: ...with vehicle access routs maintained using hose bridges when needed The Booster and monitor can be relocated again and again to coordinate with re construction progress of fire main replacement progra...

Page 18: ...03 5 2 3 3 DIRECT CONNECT WITH BROKEN HYDRANT Figure 5 2 3 3 5 2 3 4 CONNECTION WHEN THERE IS NO WATER MAIN Figure 5 2 3 4 MONITOR BOOSTER BLIND FLANGE HYDRANT HOSE FLOW PORT C3 OUT OF SERVICE PORT C3...

Page 19: ...use a wrench to manually rotate the external OSC drive hex shaft and then pivot the monitor by hand B When flowing Continue to gently push the monitor against the toggle point As the oscillating mecha...

Page 20: ...e 20 x 75 long screw from center of one pulley and set the parts aside temporarily Repeat for other pulley 3 Loosen thumb nut Section 8 2 number 9 on bottom of safety guard section 8 2 number 2 Remove...

Page 21: ...e B outlet of the Booster only and does not include pressure losses of any upstream or downstream equipment such as hoses monitors and nozzles Figure 6 0 0 0 5 1 1 5 2 2 5 3 0 2000 4000 6000 8000 0 5...

Page 22: ...ge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited warranty The orig...

Page 23: ...8 1 SERVICE TESTING In accordance with NFPA 1962 equipment must be tested a minimum of annually Units failing any part of this test must be removed from service repaired and retested upon completion...

Page 24: ...LACED BACK IN SERVICE appliances must be inspected to this list 1 There is no obvious damage such as missing broken or loose parts dents cracks corrosion or other defects that could impair operation 2...

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