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Task Force Tips MASTERSTREAM 1000, Instructions For Installation, Operation And Maintenance

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Task Force Tips MASTERSTREAM 1000 Instructions For Installation, Operation And Maintenance Download Page 1

©Copyright Task Force Tips LLC 1999-2020

1

LIM-030 November 16, 2020 Rev15

TASK FORCE TIPS LLC

MADE IN USA · tft.com 

3701 Innovation Way, Valparaiso, IN 46383-9327 USA

800-348-2686 · 219-462-6161 · Fax 219-464-7155

INSTRUCTIONS FOR INSTALLATION, OPERATION, AND MAINTENANCE

Masterstream 

Nozzle Series

WARNING

Understand  manual  before  use.  Operation  of  this  device  without  understanding  the  manual  and

receiving proper training is a misuse of this equipment. Obtain safety information at tft.com/serial-

number. 
This equipment is intended for use by trained and qualified emergency services personnel for

firefighting. All personnel using this equipment shall have completed a course of education

approved by the Authority Having Jurisdiction (AHJ).
This instruction manual is intended to familiarize firefighters and maintenance personnel with the

operation, servicing, and safety procedures associated with this product. This manual should be

kept available to all operating and maintenance personnel. 

MASTERSTREAM 1000

150 - 1000 GPM @ 100 PSI

600 - 4000 L/min @ 7 BAR (700 kPa)

MASTERSTREAM 1250S

150 - 1250 GPM @ 100 PSI

600 - 4500 L/min @ 7 BAR (700 kPa)

MASTERSTREAM 1250

300 - 1250 GPM @ 70 - 120 PSI

1100 - 4700 L/min @ 4.8 - 8.3 BAR (480 - 830 kPa)

MASTERSTREAM 1500

300 - 1500 GPM @ 70 - 120 PSI

1100 - 5700 L/min @ 4.8 - 8.3 BAR (480 - 830 kPa)

MASTERSTREAM 2000

300 - 2000 GPM @ 80 - 120 PSI

1100 - 7600 L/min @ 5.5 - 8.3 BAR (550 - 830 kPa)

MASTERSTREAM 4000

600 - 4000 GPM @ 80 - 120 PSI

2300 - 15000 L/min @ 5.5 - 8.3 BAR (550 - 830 kPa)

Summary of Contents for MASTERSTREAM 1000

Page 1: ...this equipment shall have completed a course of education approved by the Authority Having Jurisdiction AHJ This instruction manual is intended to familiarize firefighters and maintenance personnel with the operation servicing and safety procedures associated with this product This manual should be kept available to all operating and maintenance personnel MASTERSTREAM 1000 150 1000 GPM 100 PSI 600...

Page 2: ...levation Refer to LIM 030 and LIM 035 for effective stream trajectories of Task Force Tips Masterstream nozzles at 30 elevation This graph cannot be used to estimate maximum reach for elevation angles below 30 45 30 15 0 15 30 45 60 75 85 2 0 1 5 1 0 0 5 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 Reach Factor compared to 30 elevation Height Factor compared to 3...

Page 3: ...vices want responders to know and understand the following 1 Fire ghting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times 2 It is your responsibility to read and understand any user s instructions including purpose and limitations provided with any piece of equipment you may be called upon to use 3 It ...

Page 4: ...phs WARNING This equipment is intended for use by trained personnel for firefighting Use of this equipment for other purposes may involve hazards not addressed by this manual Seek appropriate guidance and training to reduce risk of injury WARNING Injury or damage can occur from an inadequately supported monitor The mounting must be capable of supporting the nozzle reaction force which can be as hi...

Page 5: ...For long term installations it is recommended that the threads be greased before installing the nozzle AUTOMATIC SERIES FLOW RANGE NOMINAL PRESSURE STANDARD COUPLING GPM L min PSI BAR kPa 100 MASTERSTREAM 1000 150 1000 600 4000 100 7 2 5 NH FEMALE MASTERSTREAM 1250S 150 1250 600 4500 100 7 2 5 NH FEMALE MASTERSTREAM 1250 300 1250 1100 4700 70 120 4 8 8 3 2 5 NH FEMALE or 3 5 NH FEMALE MASTERSTREAM...

Page 6: ...le with six different methods to move the stream shaper as shown Figure 3 1A Figure 3 1B Figure 3 1C Coupling Halo Ring Stream Shaper Bumper Stream Shaper moved manually by rotating the Halo Ring or Bumper Serial Number Manual Override Knob Masterstream 1000 1250 1500 and 2000 Only Stream Shaper moved remotely by electricity 12 24 volts Serial Number Hydraulic Ports Serial Number Stream Shaper mov...

Page 7: ...elements are available from TFT item M160 Maximum hydraulic pressure is 1000 psi 70 bar 7000 kPa for Masterstream 1000 or 1250s 3 6 ELECTRIC INSTALLATION Nozzles with electric stream shaper actuation are shipped with a wiring diagram TFT item LIM 040 Other documentation is available on request ER nozzles are equipped with manual override in case of electrical power failure US METRIC Operating temp...

Page 8: ...ypical performance of this nozzle Figure 4 1A Figure 4 1B MASTERSTREAM 1000 PERFORMANCE 0 20 40 60 80 100 120 140 160 0 200 400 600 800 1000 1200 1400 1600 1800 2000 FLOW GPM PRESSURE PSI 0 2 4 6 8 10 0 1000 2000 3000 4000 5000 6000 7000 FLOW L MIN PRESSURE BAR KPA 100 FLOW RANGE 0 0 20 2 40 4 60 6 80 8 100 10 120 140 160 0 0 200 2000 400 4000 600 6000 800 1000 1200 1400 1600 FLOW GPM FLOW L MIN O...

Page 9: ...tting Figure 4 2A Figure 4 2B Figure 4 2C MASTERSTREAM 1250 PERFORMANCE 0 20 40 60 80 100 120 140 160 0 200 400 600 800 1000 1200 1400 1600 1800 2000 FLOW GPM PRESSURE PSI 0 2 4 6 8 10 0 1000 2000 3000 4000 5000 6000 7000 FLOW L MIN PRESSURE BAR KPA 100 FLOW RANGE 110 PSI SETTING 100 PSI SETTING 90 PSI SETTING 80 PSI SETTING 70 PSI SETTING 120 PSI SETTING 8 BAR 7 BAR 6 BAR 5 BAR To adjust the Mast...

Page 10: ...TTING 120 PSI SETTING 8 BAR 7 BAR 6 BAR TO ADJUST PRESSURE SETTING 1 LOOSEN BOTH SCREWS 2 ADJUST PRESSURE KNOB 3 LOCK KNOB BY TIGHTENING BOTH SCREWS UNTIL SNUG NOTE LOCKED KNOB SHOULD NOT ROTATE BY HAND POINTER INDICATES OPERATING PRESSURE IMPORTANT DO NOT LOOSEN THIS SCREW MASTERSTREAM 4000 PERFORMANCE 0 20 40 60 80 100 120 140 160 0 1000 2000 3000 4000 5000 6000 FLOW GPM PRESSURE PSI 0 2 4 6 8 1...

Page 11: ...e baffle is moved for example to flush the nozzle then the baffle must be readjusted to obtain the desired flow Refer to Figure 3 2 for baffle position to achieve a certain flow and pressure The figure below gives relationship of flow and pressure for various orifice sizes Figure 4 4 0 0 20 40 4 60 80 8 100 120 12 140 160 180 200 0 0 100 1000 200 2000 300 3000 400 4000 500 600 700 800 900 1000 110...

Page 12: ...ase the risk of injury due to exposure Care must be taken to avoid dents or nicks in the nozzle tip 0 0 10 10 20 20 30 40 50 60 70 80 0 0 20 10 40 20 60 30 80 40 100 50 120 60 140 70 160 80 90 180 200 220 240 260 280 300 HORIZONTAL DISTANCE FEET VERTICAL DISTANCE FEET METERS METERS A B C D E MASTERSTREAM 1000 1250s 100 PSI 7 BAR 700 KPA CURVE A B C D E GPM FLOW 300 400 500 800 1000 LBS REACTION 15...

Page 13: ...20 140 160 180 200 220 240 260 280 300 HORIZONTAL DISTANCE FEET VERTICAL DISTANCE FEET 0 5 10 15 20 0 10 20 30 40 50 60 70 80 90 METERS METERS MASTERSTREAM 1250 120 PSI 8 3 BAR 830 KPA A B C D E GPM LBS CURVE FLOW REACTION A 300 170 B 500 280 C 800 440 D 1000 550 E 1250 690 LPM KGF CURVE FLOW REACTION A 1100 70 B 1900 130 C 3000 200 D 3800 250 E 4700 310 0 10 20 30 40 50 60 70 80 0 20 40 60 80 100...

Page 14: ...20 140 160 180 200 220 240 260 280 300 HORIZONTAL DISTANCE FEET VERTICAL DISTANCE FEET 0 5 10 15 20 0 10 20 30 40 50 60 70 80 90 METERS METERS MASTERSTREAM 1500 120 PSI 8 3 BAR 830 KPA A B C D E GPM LBS LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 170 A 1100 70 B 600 330 B 2300 150 C 1000 550 C 3800 250 D 1250 690 D 4700 310 E 1500 830 E 5700 380 0 10 20 30 40 50 60 70 80 0 20 40 60 80 10...

Page 15: ...40 60 80 100 120 140 160 180 200 220 240 260 280 300 HORIZONTAL DISTANCE FEET VERTICAL DISTANCE FEET 0 5 10 15 20 0 10 20 30 40 50 60 70 80 90 METERS METERS MASTERSTREAM 2000 120 PSI 8 3 BAR 830 KPA A B C D E GPM LBS LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 170 A 1100 70 B 600 330 B 2300 150 C 1000 550 C 3800 250 D 1500 830 D 5700 380 E 2000 1110 E 7500 500 CURVE A B C D E GPM FLOW 60...

Page 16: ... 100 120 0 20 40 60 80 100 0 40 80 120 160 200 240 280 320 360 400 HORIZONTAL DISTANCE FEET A B C D E MASTERSTREAM 4000 100 PSI 7 BAR 700 KPA CURVE A B C D E GPM FLOW 600 1000 2000 3000 4000 LBS REACTION 350 580 1200 1700 2300 CURVE A B C D E LPM FLOW 2300 3800 7600 11000 15000 KGF REACTION 160 260 550 770 1000 VERTICAL DISTANCE FEET 0 10 20 30 METERS 0 20 40 80 METERS 0 10 20 30 40 50 60 70 80 90...

Page 17: ...ris trapped in the nozzle 1 Shut off flow to the nozzle 2 Move the stream shaper to the wide fog position For Selectable Nozzles Turn flow selector on front to FLUSH position For Fixed Nozzles Remove nozzle to gain access For Automatic Nozzles Carefully unscrew and remove the piston cylinder Notes for 1000 and 1250s Nozzles The cylinder is under about 25 lbs 11Kgf of spring force The spring must b...

Page 18: ...C Figure 5 2D CONTROL SPRING SHAFT POPPET CYLINDER RETURN SPRING PISTON MASTERSTREAM 1250 AND 1500 FRONT END PARTS RETURN SPRING CYLINDER SHAFT POPPET CONTROL SPRING PISTON MASTERSTREAM 2000 FRONT END PARTS SHAFT POPPET CONTROL SPRING CYLINDER PISTON RETURN SPRING MASTERSTREAM 4000 FRONT END PARTS ...

Page 19: ...sion ratio is increased the reach of the nozzle will be decreased due to the greater amount of bubbles in the stream and their inability to penetrate the air The reach with foam is approximately 10 less than with water only Actual results will vary based on brand of foam hardness of water temperature etc Figure 6 0 1 WARNING For Class B fires lack of foam or interruption in the foam stream can cau...

Page 20: ...arge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited warranty The original purchaser of the equipment any person to whom it is transferred and any person who is an intended or unintended beneficiary of the equipment shall not be entitled to recover from TFT any conseq...

Page 21: ...an be returned to the factory at any time for a complete checkup and re lubrication with silicone grease The field use of Break Free CLP spray or liquid lubricant will help to temporarily restore the smooth and free operation of the nozzle These lubricants do not have the washout resistance and long term performance of the silicone grease Once Break Free CLP is applied re application will be neede...

Page 22: ...15 Figure 8 1B Figure 8 1C Figure 8 1D MASTERSTREAM 1250 AND 1500 LUBE POINTS LUBE LUBE LUBE LUBE POPPET PISTON SHAFT SHAFT POPPET LUBE LUBE LUBE LUBE PISTON MASTERSTREAM 2000 FRONT END PARTS SHAFT POPPET CYLINDER PISTON LUBE LUBE LUBE LUBE MASTERSTREAM 4000 FRONT END PARTS ...

Page 23: ...o personnel that is a result of user service Contact the factory or visit the web site at tft com for parts lists exploded views test procedures and troubleshooting guides Performance tests shall be conducted on the equipment after a repair or anytime a problem is reported to verify operation in accordance with TFT test procedures Consult factory for the procedure that corresponds to the model and...

Page 24: ...through full range 6 Shaper detent if so equipped operates smoothly and positively BEFORE BEING PLACED BACK IN SERVICE nozzles must be inspected to this checklist 1 All controls and adjustments are operational 2 There are no broken or missing parts 3 There is no damage to the nozzle that could impair safe operation e g dents cracks corrosion or other defects 4 The thread gasket is in good conditio...

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