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6. Trouble shooting

 

IOM manual 

 SPT series 

27  

6.

 

Trouble shooting 

 

DANGER: 

Personal injury hazard. Troubleshooting a live control panel exposes personnel to hazardous 
voltages. Electrical troubleshooting must be done by a qualified electrician. Failure to follow 
these instructions will result in serious personal injury, death, and/or property damage. 

 

WARNING: 

Always disconnect and lock out power before servicing to prevent unexpected startup. Failure 
to do so could result in death or serious injury. 

 

Read this manual carefully before requesting repair. After re-inspecting the pump, if it does not 
operate normally, contact Tapflo. 

Symptom 

Possible cause 

Countermeasure 

Pump fails to start 

No power is supplied (i.e. power 
outage) 

Contact the electric power company or an 
electrical repair shop 

Open circuit or poor cable connection 

Check if there is an open circuit in the cable or 
wiring 

Float is obstructed 

Remove obstruction and check float operation 

Float switch malfunction 

Replace the float switch 

The impeller is blocked 

Inspect the pump and remove the obstruction 

Pump starts but stops 

immediately causing 

the motor protector 

to actuate 

The impeller is blocked 

Inspect the pump and remove the obstruction 

Voltage drop 

Correct the voltage to the rated voltage or use 
an extension cable that meets the standard 

Circle thermal protector or protective 
device failure 

Replacement or adjustment 

A 50 Hz model is operated at 60 Hz 

Check the nameplate and replace the pump or 
the impeller 

The strainer is obstructed, and the 
pump was operated dry for long time 

Remove the obstruction 

Broken motor 

Repair the motor or replace with a new motor 

Low head and high liquid density 

Check motor power consumption 

The pump is picking up too much 
sediment 

Place a concrete block under the pump to 
prevent the pump from picking up sediment 

The pump´s head 

and 

capacity decreased 

The impeller or suction cover is worn 

Replace 

The hose may be kinked or clogged 

Minimize the number of bends in the hose (in 
an area with a large amount of debris, use the 
pump in a meshed basket) 

The pump submerge depth is too 
shallow, the air enters the pump 

Adjust the submerge depth until the pump is 
submerged 

The valve on discharge line is closed 

Open the valve 

The strainer is obstructed or buried 

Remove the obstruction; place a concrete 
block under the pump to prevent the pump 
from picking up sediment 

The motor rotates in reverse direction 

Interchange the power supply terminal 
connection 

The pump generates 

noise or vibration 

The bearing of the motor may be 
damaged 

Replace the bearing, contact Tapflo 

The shaft is bent  

Contact Tapflo 

Summary of Contents for SPT Series

Page 1: ...Pump models SPT2F 02P SPT2F 04P SPT2F 07P IOM manual SPT series Submersible Sewage Pumps Original Instruction 2022 1 Read this instruction manual carefully before you install and operate the pump...

Page 2: ...ECTION 11 2 2 SPECIFICATION INSPECTION 11 2 3 LIFTING AND TRANSPORTATION 11 2 4 STORAGE 11 3 INSTALLATION 12 3 1 PRECAUTIONS 12 3 2 MAXIMUM ALLOWABLE OPERATING PRESSURE AND MAXIMUM IMMERSION DEPTH 12...

Page 3: ...5 5 1 Disassembly procedure 24 5 5 2 Exploded view 25 5 5 3 Parts list 25 5 5 4 Reassembly procedure 26 5 5 5 Wearing parts replacement condition 26 5 6 HOW TO ORDER SPARE PARTS 26 6 TROUBLE SHOOTING...

Page 4: ...on machinery amending Directive 95 16 EC Directive 2014 30 EU of the European Parliament and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to electr...

Page 5: ...e handling the product They are published to help prevent these hazards Personal accidents and health problems Damage to the product Product malfunction Hazard levels Hazard level Indication DANGER A...

Page 6: ...e is a question regarding the intended use of the equipment please contact the manufacturer representative before proceeding This manual clearly identifies accepted methods for disassembling units The...

Page 7: ...quid in compliance with applicable environmental regulations Clean all leakages in accordance with safety and environmental procedures Report all environmental pollution to the appropriate authorities...

Page 8: ...Submersible Impeller Vortex PPO Casing ABS Shaft seal Double mechanical seal Ceramic SiC Carbon Ceramic Bearing Sealed ball bearing Motor Type Dry type submersible induction motor Poles 2 Voltage 220...

Page 9: ...and weight Model Height H Width W Weight net Outlet d Outlet d mm mm kg mm in SPT2F 02P 370 234 9 40 1 5 SPT2F 04P 370 234 10 50 2 SPT2F 07P 400 234 13 50 2 pump is assembled with hose connection but...

Page 10: ...1 7 Pump parts names NOTICE This is a general drawing showing a typical model The external appearance and the internal construction may vary depending on particular model 1 8 Float switch function Pu...

Page 11: ...o transport by hand it must be lifted using slings and a suitable lifting device e g a crane or forklift Always use at least two slings and make sure they are secured in such a way to prevent the pump...

Page 12: ...ck the impeller rotation before submerging the pump into liquid CAUTION The supply voltage variation continuous running max 5 of the rated voltage intermittent running max 10 of the rated voltage Pump...

Page 13: ...een put into operation refer to chapter 5 2 Inspection and service intervals 3 4 Pump installation The pump is transportable and intended to operate either completely or partially submerged in the pum...

Page 14: ...OTICE Appropriate hose or pipe materials must be provided by the user for more information contact Tapflo 7 During operation the pump must be placed upright position If there is a risk that the pump c...

Page 15: ...al shock or burn You must connect an additional ground fault protection device to the grounded connectors if persons are likely to come into physical contact with the pump or pumped liquids WARNING To...

Page 16: ...ump and cause the motor to short This will damage the pump which may lead to current leakage or electrical shock or burn out To prevent the cable from cuts or twists which will damage the pump and may...

Page 17: ...3 Installation IOM manual SPT series 17 Terminal board connection Electric circuit diagram...

Page 18: ...swimming pools If used in connection with swimming pools special safety regulations apply 4 2 Before operation CAUTION Improper voltage and frequency of the power supply will prevent the pump from at...

Page 19: ...n be rotated freely Check that the monitoring equipment if any works properly 1 Direct the float switch downward 2 Rise the float switch it will start the pump 3 Return the float to the resting positi...

Page 20: ...its full capabilities and may also generate abnormal noise and vibration and cause damage to the pump which may lead to current leakage electrical shock and fire NOTICE It is the best for pump lifeti...

Page 21: ...e pump for longer periods below Continuous operation Water Level C W L as doing so will damage the pump causing current leakage and electrical shock NOTICE The maximum operation time between the Lowes...

Page 22: ...ssurized Make sure that the pump is isolated from the system and that pressure is relieved before you disassemble the pump remove plugs or disconnect piping Washing the pump Remove any debris attached...

Page 23: ...pump will not be operated for a long period of time pull the pump up allow it to dry and store it indoors For storage recommendations see chapter 2 4 Storage NOTICE Be sure to perform a trial operatio...

Page 24: ...er and or pump housing can have very sharp edges 5 5 1 Disassembly procedure NOTICE Before disassembling make sure to drain the oil from the pump Mechanical seal should be replaced only when broken or...

Page 25: ...SI 304 1 7 Impeller PPO 1 8 Impeller shim AISI 304 1 9 Screw AISI 304 1 10 Washer AISI 304 1 11 Back casing PPS 1 No Part name Material Q ty 12 Gasket NBR 2 13 Mechanical seal Ceramic Sic Carbon Ceram...

Page 26: ...l seal refer to the Mechanical seal assembly procedure that comes with the mechanical seal that is sold separately as a spare part For cleaning use dust free material e g blue towel TORK 1230081 3 Aft...

Page 27: ...n Voltage drop Correct the voltage to the rated voltage or use an extension cable that meets the standard Circle thermal protector or protective device failure Replacement or adjustment A 50 Hz model...

Page 28: ...malfunctioning Remove the obstruction and check float operation Float switch malfunction Replace the float switch Influence by electrical device in the vicinity of the pump Check whether there are any...

Page 29: ...Serial No see name plate or stamped on pump housing Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Content of particles of max size mm Flow l min...

Page 30: ...o the highest standards Except as expressly stated above Tapflo makes no warranties express or implied concerning the products including all warranties of fitness for a particular purpose 3 This warra...

Page 31: ...e considered defective in materials design or workmanship if they need to be adapted changed or adjusted to conform to national or local technical or safety standards in force in any country other tha...

Page 32: ......

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