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IOM Manual – IBC Mixers

 

Mixers - LBC/HBC 

11

  

 

 

 

 

3. Maintenance 

3.1. Routine Maintenance 

Every 6 months 

Check the security of all nuts and screws, and ensure all components are in a 

serviceable condition and not damaged. Check that the mixer gearbox, electric motor 

or air motor muffler are kept clean. 

Visually inspect electrical components, cables, air lines for damage and rectify before 

use. Electric motors do not require any internal maintenance and should be replaced if 

a fault occurs. 

 

Every 12 months 

In-service inspection and testing of electrical equipment -  Formally inspect and test 

electrical  components  and cables in accordance with the portable appliance testing 

(PAT) regulations in the UK,  BGV A3 in Germany or local site codes  of  practice as 

applicable. 

 

3.2. Lubrication 

Electric motor  bearings are sealed for life, and do not require any maintenance or 

re-lubrication. 

The gearboxes  are  factory filled with Shell CASSIDA 220 food grade lubricant and 

sealed for life. 

Air line lubrication - use SAE #10 motor oil or equivalent for the air line lubrication. 

 

3.3. Tightening Torques 

Tighten all fasteners to values shown unless specifically instructed to do otherwise. 

Lubricate all fasteners at assembly with grease, oil or an anti-seize material. Bolt threads 

and contact surfaces of bolt heads and nuts should be lubricated. 

The assembly on un-lubricated stainless steel fasteners cannot be recommended. 

(1)

 

If fasteners cannot be lubricated, multiply table values by 1.25. 

 

 

THREAD SIZE 

STAINLES STEEL (1) 

A2 / A4 – 70 

Nm 

M6 

7.0 

M8 

17.0 

M10 

33.0 

M12 

57.0 

M16 

140.0 

 

 

Summary of Contents for HBC Series

Page 1: ...IOM Manual IBC Mixers Mixers LBC HBC 3 IBC Mixers Series LBC HBC Edit 2022 IOM manual Read this instruction manual carefully before you install and operate the pump...

Page 2: ...2 3 Fault Diagnosis 3 Maintenance 3 1 Routine Maintenance 3 2 Lubrication 3 3 Tightening Torques 3 4 Air motor Flushing 3 5 Material Disposal 3 6 Ordering Spare Parts 4 Supplementary Instructions and...

Page 3: ...IOM Manual IBC Mixers Mixers LBC HBC 3...

Page 4: ...ler Blank Std Impeller Fixed impeller for HBC folding impeller for LBC E Std Impeller F 280 fixed impeller 280mm diameter F Std Impeller F 300 fixed impeller 300mm diameter G Std Impeller F 320 fixed...

Page 5: ...ency inverter E External frequency inverter 6 Optional frame connection Blank none H Hopper for powders L Liquid inlet 7 Lifting arrangement Blank Standard lifting frame with eye bolt F Forklift modul...

Page 6: ...on an IBC and a 16 AMP appliance Inlet plug protection IP44 splash proof The mixer drive is supported on a lightweight stainless steel bridge which mounts directly onto the IBC and is held in place w...

Page 7: ...or starter voltage requirements correspond with the supply or verify if compressed air supply system is suitable in case of mixer with air motor 2 Check that the mixer shaft direction of rotation corr...

Page 8: ...mpressed air supply can be connected if safe to do so 9 After use before moving the mixer isolate from the power supply and disconnect the lead to the appliance plug In case of an air motor it should...

Page 9: ...wrong direction Check that the direction of rotation corresponds with the arrow on the mixer nameplate Rotation is clockwise when viewed from above All drives Impeller rotating in the wrong direction...

Page 10: ...t higher SG or viscosity product being mixed Contact Tapflo or your local distributor for advice Electric drive Motor starts but has low torque or does not reach full speed 3 phase motor is single pha...

Page 11: ...ations in the UK BGV A3 in Germany or local site codes of practice as applicable 3 2 Lubrication Electric motor bearings are sealed for life and do not require any maintenance or re lubrication The ge...

Page 12: ...isposal Tapflo IBC mixers series LBC HBC are designed for a long trouble free life At the end of the useful service life the lubricants and components can be recycled The IBC mixer frame shaft and imp...

Page 13: ...2 25 Switch plate 1 7 Lifting strap 1 26 Spring operating block 1 8 Lifting eyebolt 1 27 Spring 1 9 Gasket 1 28 Cable gland 6 10 Appliance inlet 1 29 Cable covering 1 11 Hex socket head setscrew 2 30...

Page 14: ...3 Mounting Frame 1 30 Nameplate 1 4 Drive Coupling 1 32 Hex head screw 2 5 Hexagon socket set screw 4 33 Hexagon nut 2 6 Quick action toggle clamps 2 34 Hex head screw 4 7 Lifting strap 1 35 Hexagon n...

Page 15: ...equired in the supply line Adjust the air line lubricator to 1 drop of oil per minute Regulate the line pressure to 7 bar max Noise air motors are supplied with the standard muffler on the exhaust air...

Page 16: ...level radial flow fixed impeller can also be supplied for mixing the IBC contents at very low liquid levels install below the folding impeller as illustrated A 1000mm long shaft is available with thi...

Page 17: ...e needs of the Customer except for those purposes set out in any invitation to render documents or other documents specifically made available to Tapflo before entering into this agreement c high qual...

Page 18: ...nt under the terms of this warranty shall not give a right to an extension to or a new commencement of the period of warranty 6 Repair or replacement under the terms of this warranty shall not give a...

Page 19: ...IOM Manual IBC Mixers IBC Mixers LBC HBC 19...

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