TAJIMA NEO TEJTII-C User Manual Download

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12. Electro-component parts

Layout Drawing of Electrical Parts (1-Needle Machine)

12-5

Layout Drawing of Electrical Parts (1-Needle Machine)

Operation panel

Power switch

Emergency

ATH motor

Main shaft motor

Console 2 card

X-axis motor

Y-axis motor

Controller card

Solenoid

Joint card

Panel CPU card

stop switch

Power supply box

Main shaft power card

Driver card

Power supply card

ATH Sensor card

Jump motor

JZ05

Summary of Contents for NEO TEJTII-C

Page 1: ...M IC2 01 E 2006 05 USER S MANUAL COMPACT SEWING MACHINE NEO ...

Page 2: ... operation Setting operation Outline of function Troubleshooting and maintenance Electrical component Regarding optional devices please refer to the user s manual of the device you have chosen This manual may contain discrepancies in detailed information when compared with the actual product you have purchased due to continued research and improvements If any question about the machine or contents...

Page 3: ...aftereffects or an injury that necessitates hospitalization or visits to a hospital over a long period 2 An injury that does not necessitate hospitalization or visit to a hospital over a long period Prohibited items Items that may cause electric shock if not observed Items that must be followed carefully to ensure safe operation Instructive items regarding connection of grounding wire Items that m...

Page 4: ...Program installation 3 4 Operation flow up to start of embroidery 3 8 Explanation on the screen 3 9 Test mode 3 13 Inspections before starting operation 3 16 4 DATA SET MENU Data input FD 4 2 Data input PC 1 4 4 Data input PC 2 4 6 Select data 4 8 Delete data 4 9 Memory mode 4 10 Initial memory 4 11 5 COLOR CHANGE Input of needle bar step 5 2 Needle bar setting Change of step 5 3 Setting for tempo...

Page 5: ... Frame back forward feed unit 9 8 Frame back forward feed by n stitches 9 9 Frame forward 9 10 Frame back 9 11 10 Outline of functions Rotate 10 2 Mirror 10 2 Size 10 3 Repeat 10 3 Offset 10 4 Satin adjustment 10 6 Trace 10 6 11 TROUBLESHOOTING AND MAINTENANCE When the machine is stopped during operation 11 2 When trouble occurs 11 4 DailyMaintenance 11 5 12 Electro component parts Power supply bo...

Page 6: ...1 Important warning items for safe operation Carrying 1 2 Wiring 1 3 Instructions for use 1 4 Warning labels 1 5 JZ05 ...

Page 7: ...n ambient temperature of 45 C or more or 5 C or less at running at a place with much humidity and outside It could cause breakdown Do not use the machine at a place where strong electric field or magnetic field is generated by such as high output high frequency generator high frequency welder etc It could cause injury or breakdown due to malfunction Place the machine on a firm stand horizontally D...

Page 8: ...N Connect grounding wire of power cord to the ground class 3 or more grounding resistance 100 ohms or less If using the machine without grounding there could be a danger of electric shock due to leak current JZ05 AC power supply LAN connection To plug outlet with DC power cord FDD USB connection Serial connecting ground ...

Page 9: ...N For using the machine for a long time use the machine with about 70 of the maximum speed as operation for total fitting for about one month after purchase By performing operation for total fitting life of the machine will become longer which will be useful to avoid unexpected troubles This machine is a machine for industrial use Use this machine for embroidering textile goods semi finished goods...

Page 10: ...osed needles can cause severe injury Las agujas expuestas pueden ocasionar lesion grave S020 Stop the machine before working near the needles Detenga la maquina antes de trabajar cerca de las agujas WARNING ATENCION Moving parts can cause severe injury Las partes en movimiento pueden ocasionar lesion grave S010 Do not take off the safety covers nor put your hands etc close to the moving parts duri...

Page 11: ...1 6 1 Important warning items for safe operation Warning labels ...

Page 12: ...able 2 4 Thread guide system support bar 2 4 Main shaft handle 2 5 Color change handle 2 5 Operation panel box 2 6 DIP switch 2 7 Operation panel 2 8 Power supply box 2 9 Floppy disk drive 2 9 Main specifications 2 10 Ambient noise level 2 10 JZ05 ...

Page 13: ...el box 4 Color change motor 5 Thread holding motor 6 Jump motor 7 Needle bar case 8 Z spec frame 9 Needle plate 10 Stand 11 Leveling adjuster 12 Thread stand stud 13 X axis motor 14 Main shaft motor 15 Y axis motor 16 ATH motor 17 USB port 18 LAN port 19 Serial port 20 Power supply connector 21 Oil draining hole JZ05 1 2 3 5 6 7 8 9 10 12 13 14 15 16 4 11 21 20 19 18 17 ...

Page 14: ...tary type tension disk 5 Thread holding motor 6 Thread wipe pin 7 Needle bar case 8 Z spec frame 9 Needle plate 10 Stand 11 Leveling adjuster 12 Thread stand stud 13 X axis motor 14 Main shaft motor 15 Y axis motor 16 ATH motor 17 USB port 18 LAN port 19 Serial port 20 Power supply connector 21 Oil draining hole 1 10 12 13 20 16 11 21 2 3 4 9 6 5 8 7 14 15 19 18 17 JZ05 ...

Page 15: ...it is aligned and then tighten the screw When detaching the table do not lose the screw Thread guide system support bar Remove the wind bolt and pull up the thread guide system support bar Fix the wing bolt at the position where you can see the line Screw Fitting JZ05 Wing bolt Thread guide system Line support bar ...

Page 16: ...g the color change handle to the directions indicated by the arrows L R will cause the needle bar case to slide When the needle bar case comes off from the fixed position the machine will not work Perform adjustment so that the set screw of the color change handle is positioned directly above or below When the set screw is positioned directly above odd numbered needle bars will be set at the fixed...

Page 17: ...Emergency stop switch Do not push the operation panel with a sharp pointed object It could cause breakdown JZ05 Data Ndl Bar Selection Edit Machine Setting Frame Setting Esc Clear Set Data Frame Position Trace Offset ATH Stitch Origin Start Stop Color Change SLOW FAST Speed Emergency stop 1 2 3 4 5 6 7 8 ON 1 3 4 5 6 2 DSW1 DSW2 1 2 3 4 5 6 7 8 ON ...

Page 18: ...Satin adjustment Corrects X and Y at the same time Corrects X and Y individually 2 Origin of installation From floppy disk drive From personal computer 1 Operation mode 2 Usual operation mode Installation mode DSW1 1 ON No Contents OFF ON 8 Main shaft acceleration Standard Acceleration High speed 7 6 5 Beam sensor Non correspondent Correspondent 4 Frame moving direction by frame travel keys Based ...

Page 19: ...setting key of frame back forward 13 Trace key 14 Offset key 15 Thread trimming ATH key 16 Frame travel key Select key of setting item 17 Origin return key 18 Needle bar case left slide key 19 Needle bar case right slide key 20 Stop switch 21 Start switch JZ05 Data Ndl Bar Selection Edit Machine Setting Frame Setting Esc Clear Set Data Frame Position Trace Offset ATH Stitch Origin Start Stop Color...

Page 20: ...er supply box 2 9 Power supply box 1 DC power supply connector 2 Power switch 3 AC power supply connector Floppy disk drive 1 Disk ejection button 2 Operation indicator lamp 3 USB connector JZ05 3 1 2 Front view Back face 1 2 3 ...

Page 21: ...UTION When using the machine deviating from contents of specifications of power supply and power consumption trouble may occur Spec items Contents of specifications R P M 120 1 200 rpm Embroidery space 360 500 mm Input data 600 000 st up to 99 designs Weight 80 kg Outside dimension W 665 L 805 H 796 mm Electric current capacity Hz 1 2A 200V 225VA 50 60 Hz Power supply power consumption Single phas...

Page 22: ...Starting and stopping the machine 3 2 Handling of floppy disk drive 3 3 Program installation 3 4 Operation flow up to start of embroidery 3 8 Explanation on the screen 3 9 Inspections before starting operation 3 16 JZ05 ...

Page 23: ... start switch starts the machine and the stop switch stops the machine When starting the machine with the start switch kept to be pushed the machine will start with inching When the start switch is released the speed will become normal speed Pressing the stop switch will cause the needle bar to stop at the fixed position JZ05 To turn ON the power again turn OFF the power switch first and after two...

Page 24: ... is foul trouble to reading writing data could occur Do not open the shutter The disk may be soiled To prevent the stored data from being erased slide the tab of the write protect switch to open the write protect window of a floppy disk write protect state Insert a floppy disk slowly and carefully into the floppy disk drive If a floppy disk is inserted impetuously pressing the eject button may fai...

Page 25: ...When installing the panel program design data and machine setting will be cleared JZ05 Program installation includes main program XY program and panel program They can be installed from personal computer or floppy disk Perform this operation when setting up the machine or upgrading the software Perform working from the state where the power switch is turned OFF Loosen the screw DIP Switch 1 2 3 4 ...

Page 26: ...tart installation 11 Installing 12 Installation is completed When the installation is completed turn OFF the power switch 13 Turn OFF DIP switches DSW2 1 and 2 DSW1 1 14 Attach the switch cover Machine setting has returned to the initial setting Change the machine setting according to need If design data has been cleared input it again JZ05 Install File Name bin TEJT_INST Panel Open Main Xy CLOSE ...

Page 27: ...rking from operation 5 4 Turn ON the power switch 5 Selection of program Main Program related to CPU XY Program related to drive system PANEL Program related to panel Use the up and down keys to select item to install CAUTION Installation from a floppy disk will clear the design data and machine setting JZ05 Loosen the screw DIP Switch 1 2 3 4 5 6 7 8 ON 1 2 3 4 5 6 7 8 ON ON 1 2 3 ON 1 2 3 DSW2 D...

Page 28: ...rn OFF the power switch 10 Turn OFF the DIP switches DSW2 1 and DSW1 1 11 Attach the switch cover Machine setting has returned to the initial setting Change the machine setting according to need If design data has been cleared input it again JZ05 INSTALL 1 MAIN 2 XY 3 PANEL Frame Position INSTALL 1 MAIN 2 XY 3 PANEL INSTALL Set INSTALL 1 MAIN INSTALL 2 XY 3 PANEL INSTALL INSTALL PANEL INSTALLING V...

Page 29: ...vel Turning ON the start switch Set the floppy disk Embroidery starts When inputting data from a floppy disk Set the serial cable When inputting data from an external device Needle bar setting p 5 2 Data input PC p 4 4 Data input FD p 4 2 Data select p 4 8 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 TEJT2 C series FRAME FLAT INITIAL ON D Set Selection Data Ndl Bar JZ05 ...

Page 30: ...ber of color change sequence 1 The current stitch count Total stitch count The current stitch count Maximum number of revolutions rpm Set display switching in SCREEN of machine setting 1 Stop by temporary stop Insert Temporary stop at needle bar setting The machine stops temporarily before performing automatic color change Frame Position Frame Position Frame Position Select item to set Select sett...

Page 31: ... changes total steps end position of XY Return to data select screen 3 Memory design deletion Design selection a Memory number total memory capacity Design name b The stitch count of memory design c Memory capacity Confirmation of deletion a Y yes N no JZ05 Data Data input Set DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA 1 INPUT THRU PC NAME DATA 01 MEMORY 56897 ST a b SELECT DATA 01 23 B...

Page 32: ...ill cancel the insertion 1 Size X 80 120 1 increments 2 Size Y 80 120 1 increments 3 Rotation 90 unit 4 Mirror reversion OFF X reversion based on X axis Y reversion based on Y axis 5 Repeat Repeat setting a Repeat direction Horizontal Vertical b The number of repeats of X and Y 1 to 99 c Design interval of X and Y 0 to 255mm Input mode Set DATA MENU 2 SELECT DATA 3 DELETE DATA 4 MEMORY MODE 4 MEMO...

Page 33: ...s max Possible to clear b The number of stop stitches 0 999999st numerical keys 4 Thread trim length 1 to 17 5 Thread trimming timing 10 to 10 6 Jump conversion 0 to 9 stitches 7 Auto jump OFF 4 0 to 9 9mm 8 Frame drive timing AUTO 250 9 The number of inchings at start 2 to 9 times Setting Frame Frame setting FRAME SETTING 1 MANUAL SPD 1 2 OFFSET AUTO 3 ORIGIN RTN AUTO 1 2 3 FRAME SETTING 4 FRAME ...

Page 34: ...quin Sequin Setting a Up down of sequin device U up D down When the needle bar with sequin device is not selected the machine will not work b Feed amount of sequin FF 4 0 to 9 9 mm c Manual sequin chip feed When the needle bar with sequin device is not selected the machine will not work Not available to use in 1 needle machine 1 Main 2 XY 3 Panel 4 Embroidery information Machine setting MACHINE SE...

Page 35: ...b TCP IP Auto Manual Auto does not have IP address setting c IP address IP address d IP number e Subnet mask f Gateway Maintenance information Memory clear status Clearing will result in English display Main MAIN SHAFT 107 5º o TRIM o NEEDLE No 1 203 b c a JZ05 Panel PANEL 1 NETWORK SETTING 2 MAINTENANCE 3 MEMORY INITIAL PANEL 4 BUZZER LED TEST 5 KEY TEST 6 LANGUAGE Network setting NETWORK SETTING...

Page 36: ...umber of pieces b The stitch count c Error Buzzer LED test BUZZER LED DIP SW1 11111110 DIP SW2 11111111 Key test KEY TEST ooooo oo o ooooo ooo o oo o o oo ooooo oo o oo oo Language LANGUAGE ENGLISH a JZ05 Embroidery information EMB INFORMATION PIECE 0 STITCH 0 ERROR SET b c a Error information 1 Thread breakage 2 Main shaft motor 3 Y axis motor 4 X axis motor 5 Needle case position 6 Thread trim 7...

Page 37: ... CAUTION When performing inspection before starting operation be sure to turn OFF the power switch If performing inspection with the power turned ON it may cause injury Inspecting item Status Corrective measures Covers Come off Attach Thread Come off Set Broken Needle Bent Replace Broken Rail on rotary hook Proper quantity of oil is not adhered Supply oil JZ05 ...

Page 38: ...4 DATA SET MENU Data input FD 4 2 Data input PC 1 4 4 Data input PC 2 4 6 Select data 4 8 Delete data 4 9 Memory mode 4 10 Initial memory 4 11 Data JZ05 ...

Page 39: ... 6 Input When inputting TBF data data set will be performed after pressing SET 7 Set needle bar steps When there is no color change setting in the input design data set needle bar number s to needle bar step s Input of needle bar step p 5 2 JZ05 Data set means to make design data possible to be embroidered EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELECT...

Page 40: ...4 DATA SET MENU Data input FD 4 3 8 Set 9 Completion The input data will be set JZ05 COLOR CHANGE MODE AUTO 01 04 BC25 Set EMB START BELL DST 1 0 2451 01 04 C25 D B ...

Page 41: ...cable is necessary Set Panel Network setting Network of Test mode to 1 COM connection p 3 14 2 Turn on the power When turning ON the power of the machine turn also on the power of the external device 3 Switch to DATA MENU 4 Select PC 5 Receive data from the external device Press SET to make ready for receiv ing data JZ05 External device Serial LAN The machine NETWORK SETTING PORT COM COM SPEED 960...

Page 42: ...data transfer 8 Completion of data set When reading DST the message will be displayed as shown below after inputting design data Refer to color change setting Input of needle bar step p 5 2 PC INPUT NAME DATA 01 MEMORY 56897 ST Set Data EMB START DATA 01 1 0 56897 01 12 23456789AB D 1 JZ05 COLOR CHANGE MODE AUTO 01 12 ...

Page 43: ...ower of the machine turn also on the power of the external device to start DG ML 3 Switch to DATA MENU 4 Select PC 5 Searching of external device data Pressing SET will enable you to see design data registered in the external device DG ML from the machine 6 Select design data of the external device When design data that exceeds memory capacity is input error code 2BA will be displayed 2BA p 11 2 J...

Page 44: ...of data set When reading DST the message will be displayed as shown below after inputting design data Refer to color change setting Input of needle bar step p 5 2 JZ05 SELECT DATA 3 D 01 DST STITCH 1932 ST MEMORY 257536 ST Set Data EMB START D 01 1 0 1932 01 05 2345 D 1 COLOR CHANGE MODE AUTO 01 05 ...

Page 45: ...pletion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Frame Position DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Set SELECT DATA 01 12 BIRD TBF STITCH 10713 ST MEMORY 180876 ST Frame Position SELECT DATA 07 12 FLOWER TBF STITCH 3972 ST MEMORY 180876 ST Set EMB START FLOWER TBF 1 0 3972 01 05 59AB D 1 ...

Page 46: ...sible to perform deletion continuously after deleting data To return to EMB START SCREEN press ESC twice JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Frame Position DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Set DELETE DESIGN 07 12 FLOWER TBF STITCH 3972 ST MEMORY 180876 ST Frame Position DELETE DESIGN 07 12 FLOWER ...

Page 47: ... and overwrite by new design data 5 Set When setting the memory mode data setting will be canceled 6 Completion When you set SINGLE input data from FD PC To return to EMB START SCREEN press ESC JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Frame Position DATA MENU 2 SELECT DATA 3 DELETE DATA 4 MEMORY MODE Set MEMORY MODE MEMORY...

Page 48: ... erased input data here To return to EMB START SCREEN without data input press ESC When data set is not performed the display as shown in the illustration below will appear JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23 456789A D 1 Data DATA MENU 1 INPUT DATA PC 2 SELECT DATA 3 DELETE DATA Frame Position DATA MENU 3 DELETE DATA 4 MEMORY MODE 5 INITIAL MEMORY Set INITIAL MEMORY DELETE ALL DATA OK Y ...

Page 49: ...4 12 4 DATA SET MENU Initial memory ...

Page 50: ...5 COLOR CHANGE Input of needle bar step 5 2 Needle bar setting Change of step 5 3 Setting for temporary stop 5 4 Selection Ndl Bar JZ05 ...

Page 51: ...e bar setting If the number of needle bar number settings is less than the number of color change steps the remaining steps will be automatically complemented Example When up to two steps of needle bar numbers are set in case of five steps Complemented needle bar number 5 Completion Needle bar 1st needle 10th needle 11th needle Operation Display 1 A B Needle bar step 1 2 3 4 5 6 7 Needle bar numbe...

Page 52: ...top and start automatically At this moment ATH will not work If a temporary stop is inserted the machine will not start automatically Press the START button to start the machine Needle bar 1st needle 10th needle 11th needle Operation Display 1 A B JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Selection Ndl Bar COLOR CHANGE MODE A UTO 01 15 23456789ABCDE 1 Frame Position COLOR CHANGE MO...

Page 53: ...g When setting temporary stop will be inserted just before the set step 5 Completion When performing embroidery with automatic setting for frame setting Offset the machine will stop temporarily after frame movement to the offset position before its performing color change JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Selection Ndl Bar COLOR CHANGE MODE A UTO 01 15 23456789ABCDE 1 Frame...

Page 54: ...6 DESIGN EDIT Size 6 2 Rotate 6 3 Mirror 6 4 Repeat 6 5 Edit JZ05 ...

Page 55: ... Change of Y size changes Y size only 3 Set To perform design edit continuously perform operations of ROTATE MIRROR REPEAT without pressing SET 4 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2 SIZ E Y 1 00 3 ROT ATE 0 Frame Position DESIGN EDIT 1 SIZ E X 1 00 2 S IZE Y 120 3 ROT ATE 0 Frame Position When changing Y size Set DESIGN EDIT 1 S IZE...

Page 56: ...perform design edit continuously perform operations of SIZE MIRROR REPEAT without pressing SET 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2 S I Z E Y 1 00 3 ROT ATE 0 Frame Position DESIGN EDIT 1 S I Z E X 1 00 2 S I Z E Y 1 00 3 R OTATE 0 Frame Position 0 90 180 270 DESIGN EDIT 1 S I Z E X 1 00 2 S I Z E Y 1 00 3 R OTATE 18 0 Set EMB ST...

Page 57: ...xis 4 Set To perform design edit continuously perform operations of SIZE ROTATE REPEAT without pressing SET 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2 SIZ E Y 1 00 3 ROT ATE 0 Frame Position DESIGN EDIT 2 SIZ E Y 1 00 3 ROT ATE 0 4 R E VERSE OFF Frame Position X Y Y axis reversion X axis reversion DESIGN EDIT 2 SIZ E Y 1 00 3 ROT ATE 0 4...

Page 58: ... The number of times 01 to 99 JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Edit DESIGN EDIT 1 S IZE X 100 2 S I Z E Y 1 00 3 ROT ATE 0 Frame Position DESIGN EDIT 3 ROT ATE 0 4 RE VE RS E O FF 5 R EPEAT SET Set REPEAT SETTING PRIOR H O RIZ O N T A L X TI MES 1 Frame Position Direction horizontal Direction vertical REPEAT SETTING PRIOR VERTICAL X TI MES 1 Y TI MES 1 Frame Position Fra...

Page 59: ...ROR without pressing SET 11 Completion JZ05 REPEAT SETTING PRIOR VERTI CAL X TI MES 3 Y TI MES 2 Frame Position Frame Position Frame Position REPEAT SETTING X TI MES 3 Y TI MES 2 X S PA CE 0 mm REPEAT SETTING Y T I ME S 2 X SP ACE 60 mm Y SP ACE 0 m m X Y REPEAT SETTING Y TI MES 2 X S PA CE 6 0 m m Y S PA CE 1 5 mm Set DESIGN EDIT 1 R OTATE 0 2 RE VE RS E O FF 3 REPEAT SET Set EMB START TAJIMA12 D...

Page 60: ... sensor 7 3 Preset halt 7 4 Trim length 7 5 Trim timing 7 6 Jump conversion 7 7 Automatic jump 7 8 A S timing 7 9 The number of inching times 7 10 Tie stitching 7 11 Satin adjustment 7 12 Boring 7 13 Cording 7 14 Sequin 7 15 Setting Machine JZ05 ...

Page 61: ...f which data is set The number of revolutions rpm during running of the machine 3 Set 4 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position 6 1 02 7 6 2 40 r pm MACHINE SETTING 1 S C RE E N r pm 2 THRE AD SNS 2 3 PRES ET HLT S ET Set EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D...

Page 62: ...kage by the number of set stitches The smaller the value the higher the sensibility 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 TH R EA D S NS O F F 3 PRES ET HLT S ET Frame Position MACHINE SETTING 1 SCREEN S T 2 TH R EAD S NS O F F 3 PRES ET HLT S ET Frame Position MACHINE SETTING 1 SCREEN S T 2 T HR EA D S N S...

Page 63: ...erform preset halt 7 Set When the machine is topped by preset halt the warning buzzer will sound and the message as shown below will be displayed To cancel press the stop switch JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 1 SCREEN S T 2 THRE AD SNS 2 3 PRESET HLT SET Set...

Page 64: ...g value 1 to 17 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 2 THRE AD SNS 2 3 PRES ET HLT S ET 4 T RIM L EN G 1 Frame Position 1 Short Long 17 MACHINE SETTING 2 THRE AD SNS 2 3 PRES ET HLT S ET 4 T RIM L EN G 8 Set EMB START TAJIMA12 DST 1 0 1 0 2 7 ...

Page 65: ...hread trimming condition and thread to use 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 3 PRES ET HLT S ET 4 TRIM LENG 1 5 T RIM TMN G 0 Frame Position 10 0 10 Early Late MACHINE SETTING 3 PRES ET HLT S ET 4 TRIM LENG 1 5 T RIM TMN G 2 Set EMB START TAJ...

Page 66: ...he number of jump codes reaches the setting value the jump codes will be converted to frame stepping 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 4 TRIM LENG 1 5 TRI M TMNG 0 6 J UMP CONV 3 ST Frame Position MACHINE SETTING 4 TRIM LENG 1 5 TRI M TMNG 0 6 J ...

Page 67: ...o convert Keeping on pressing either right or left key will change value quickly 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 5 TRI M TMNG 0 6 J U M P CON V 3 S T 7 A UTO JUMP OFF Frame Position MACHINE SETTING 5 TRI M TMNG 0 6 J U M P CON V 3 S T 7 A U...

Page 68: ...When setting to 250 good thread tightening will be obtained in general but the machine will be burdened 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 6 J U M P CON V 3 S T 7 AUTO JUMP OFF 8 A S TMNG AUTO Frame Position MACHINE SETTING 6 J U M P CON V 3...

Page 69: ...g 2 Switching of item to be displayed 3 Selection of the setting value Setting value 2 3 8 9 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 7 AUTO JUMP OFF 8 A S TMNG AUTO 9 I NCHING 2 ST Frame Position MACHINE SETTING 7 AUTO JUMP OFF 8 A S TMNG AUTO 9 I ...

Page 70: ... stitching at the start of sewing Eo Tie stitching is performed at the end of sewing S E Not to perform tie stitching 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 8 A S TMNG AUTO 9 INCHING 2 ST A TIE SET So Eo Frame Position MACHINE SETTING 8 A S TMNG...

Page 71: ...5 0 1 to 0 5 mm The adjusting value will be added to both sides of a stitch 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING 9 INCHING 2 ST A TI E S ET S o Eo B S ATIN ADJ OFF Frame Position MACHINE SETTING 9 INCHING 2 ST A TI E S ET S o Eo B S ATIN ADJ 1 S...

Page 72: ...pped without offset 2 Equipped 12 mm offset 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING A TI E S ET S o Eo B S AT I N A DJ O F F C B ORI NG OFF Frame Position MACHINE SETTING A TI E S ET S o Eo B S AT I N A DJ O F F C B ORI NG 2 Set EMB START TAJIMA1...

Page 73: ...t possible to perform setting when the last needle is not selected 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ET Frame Position MACHINE SETTING B S AT I N A DJ O F F C BORING OFF D C ORDI NG OFF Frame Position MACHINE SETTING B S AT I N A DJ O F F C BORING OFF D C ORDI NG ON Set EMB S...

Page 74: ...ase of 3 mm sequin set to 4 0 mm Setting value Off 4 0 to 9 9 mm When sequin device is not used set to OFF CAUTION When performing this operation do not have your hands or face access to the vicinity of sequin device You could be injured by the moving device JZ05 EMB START TAJIMA12 DST 1 0 1 0 27 01 15 23456789AB D 1 Setting Machine MACHINE SETTING 1 S C RE E N S T 2 THRE AD SNS 2 3 PRES ET HLT S ...

Page 75: ...ing it feeds one piece of sequin chip 9 End of working To end the working press the ESC button JZ05 S E Q U I N UP DOWN U D SEQUI N L 6 7mm SEQUI N R OFF Frame Position S E Q U I N SEQUI N L 6 7mm SEQUI N R OFF FEED F Frame Position S E Q U I N SEQUI N L 6 7mm SEQUI N R OFF FEED F Esc ...

Page 76: ...8 FRAME SETTING Frame speed 8 2 Offset 8 3 Origin return 8 4 Frame mode 8 5 Initial origin search 8 6 Trace 8 7 Setting Frame JZ05 ...

Page 77: ...trace offset 2 Select setting value Setting value 1 2 3 3 Set 4 Completion 1 2 3 Low speed Middle speed High speed JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETTING 1 MANUAL SPD 1 2 OFFSET MANUAL 3 ORIGIN RTN MANUAL Frame Position FRAME SETTING 1 MANUAL SPD 3 2 OFFSET MANUAL 3 ORIGIN RTN MANUAL Set EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 ...

Page 78: ...etion Auto The frame will move automatically to offset position at temporary stop or end of embroidery Manual The frame will not move automatically JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETTING 1 MANUAL SPD 1 2 OFFSET MANUAL 3 ORIGIN RTN MANUAL Frame Position FRAME SETTING 1 MANUAL SPD 1 2 OFFSET MANUAL 3 ORIGIN RTN MANUAL Frame Position FRAME SETTING 1 MANU...

Page 79: ...gin return p 9 2 Auto The frame will move to the design start position when embroidery is finished Manual It is possible to stop or perform frame back at end position of embroidery JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame Design start position Design end position Origin return FRAME SETTING 1 MANUAL SPD 1 2 OFFSET MANUAL 3 ORIGIN RTN MANUAL Frame Position FRAME SETTI...

Page 80: ...ng on the type of frame Flat Tubular goods frame auto clamp frame Cap Cap frame Cylinder Cylindrical frame Border Border frame Frame Type X axis Y axis Tubular goods frame 250 mm 180 mm A Clamp T 20 to75mm 40 90mm A Clamp B 140mm 05mm Cap frame 180 mm 43 mm 35 mm Cylindrical frame 65 mm 90 mm Border 250 mm 180mm JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETTING ...

Page 81: ...igin search to ON the screen will return to the start screen Pressing SET will cause the machine to perform origin search and to call embroidery start screen INITIAL operation is required in the following cases 1 Frame type has been changed 2 When the power was shut off in the middle of embroidering 3 When installing each software from floppy disk 4 When installing PANEL software from PC JZ05 EMB ...

Page 82: ...r embroidery range are correct 2 Switching of item to be displayed 3 Selection of the setting value 4 Set 5 Completion JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Setting Frame FRAME SETTING 1 MANUAL SPD 1 2 OFFSET MANUAL 3 ORIGIN RTN MANUAL Frame Position FRAME SETTING 4 FRAME MODE CAP 5 INITIALIZE OFF 5 TRACE MODE SQUARE Frame Position Square Contour FRAME SETTING 4 FRAME MODE CAP ...

Page 83: ...8 8 8 FRAME SETTING Trace ...

Page 84: ...ffset setting for position 9 4 Offset change of position 9 5 Offset frame travel 9 6 Manual Thread Trimming 9 7 Frame back forward feed unit 9 8 Frame back forward feed by n stitches 9 9 Frame forward 9 10 Frame back 9 11 Trace Offset ATH Origin Stitch JZ05 ...

Page 85: ...Pressing SET will cause the frame to move to the start position of design 3 Completion CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame JZ05 EMB PAUSE TAJIMA12 DST 1 58 1027 01 15 23456789AB D 1 Origin EMB PAUSE CANCEL EMB Y SET N ESC ...

Page 86: ...ace starting position to become a start position of design 2 In process of tracing Embroidery size of design will be displayed during tracing CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame JZ05 Square Contour EMB START TAJIMA12 DST 1...

Page 87: ...pletion of embroidery At this moment the screen shown left will be displayed The screen shows that the machine stops at the offset position 5 Return to the original position Pressing the offset key will cause the frame to return to the position before travel CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or o...

Page 88: ...g the offset key will cause the frame to return to the position before travel CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 Offset EMB START OFFSET Dx 27 1 27 1 Dy 56 4 56 4 ...

Page 89: ...e travel In addition pressing the start switch will cause the machine to return to the original position and then to start embroidery CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame JZ05 EMB PAUSE TAJIMA12 DST 1 75 1027 01 15 1 345678...

Page 90: ...e machine will embroider for one stitch to perform thread trimming Tie stitching p 7 11 CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame JZ05 EMB PAUSE TAJIMA12 DST 1 66 1027 01 15 23456789AB D 1 ATH MANUAL TRIMMING TRIMMING OK Y SET N...

Page 91: ...even if it is released 2 Frame forward by color change unit Pressing FORWARD will cause the frame to move to the stitch position of color change Every pressing will perform frame forward to the next color change position 3 Completion CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you m...

Page 92: ...er than the current stitch count frame back will be performed 3 Move the frame to stitch position Pressing SET will cause the machine to perform frame forward frame travel to the inputted stitch position 4 Completion CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by ...

Page 93: ...ame to move until color change even if it is released To stop the frame press the stop switch 3 Stop at color change position CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame JZ05 EMB START TAJIMA12 DST 1 0 1027 01 15 23456789AB D 1 F ...

Page 94: ...released To stop the frame press the stop switch 3 Stop at color change position Frame back will be continued to the position of color change CAUTION When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame JZ05 EMB PAUSE TAJIMA12 DST 1 319 1027 01 15...

Page 95: ...9 12 9 Manual operation Frame back ...

Page 96: ...10 Outline of functions Rotate 10 2 Mirror 10 2 Size 10 3 Repeat 10 3 Offset 10 4 Satin adjustment 10 6 Trace 10 6 JZ05 ...

Page 97: ...start position of design as the origin Reversing axis X Symmetric with respect to the X axis Y Symmetric with respect to the Y axis Example Reversion based on Y axis Example 90 rotation and reversion based on X axis When both rotation and mirror are set priority order will become rotation reversion JZ05 90 180 270 0 Original embroidery design Design start position Original embroidery design Origin...

Page 98: ...eat Rotation Mirror Example Direction Horizontal The number of times 4 Space 55 mm When performing Trace after setting Repeat it will be possible to confirm the whole embroidery space Adjust start position the number of repeats interval etc so that the embroidery space does not exceed the frame Example Direction Horizontal The number of times 3 Space 60 mm rotation 90 Mirror Y If mirror is set to ...

Page 99: ...ition Pressing the OFFSET once more will cause the frame to return to the original position Example Placing applique 1 Stop the machine 2 Move the frame to the offset position 3 Place applique 4 Press the offset button to return the frame to the original position Pressing the start button will cause the frame to return to the original position to restart the embroidery Setting a temporary stop at ...

Page 100: ...Embroidery is finished 2 Move the frame to the offset position 3 Change the frame 4 New frame Re stretching of cloth 5 When pressing the start button the frame will move to the design start position and embroidery will start To embroider the same design set frame setting Origin return to auto so that the machine performs embroidery from the same start position Origin return p 8 4 Design start posi...

Page 101: ...witch p 2 7 Trace This function makes the frame move along an embroidery range of design of which data has been set as a square or contour When the machine starts tracing of the set design it will go to the square corner on the front left and return to the start position of design after circling four corners or contour When repeat is set the machine will trace the whole embroidery space If mirror ...

Page 102: ...11 TROUBLESHOOTING AND MAINTENANCE When the machine is stopped during operation 11 2 When trouble occurs 11 4 Daily Maintenance 11 5 JZ05 ...

Page 103: ...et without data input When the power is shut down in the middle of embroidery the data will be lost 2CF Stop by emergency stop switch Release the lock of the emergency stop switch 2FC Abnormal temperature in the machine Check if the room temperature is too high Check the cooling fan 316 A main shaft motor error signal is detected Replace the power card main shaft motor 322 An X axis motor error si...

Page 104: ... the fixed position After the main shaft stop returns to the fixed position perform manual color change once again to return the needle bar to the original one Manual origin return p 9 2 Turning the main shaft handle to the position where blinking of the black square stops will result in stop position of the main shaft Turn the main shaft handle while pushing it When the message shown right is dis...

Page 105: ...ed Adjust the needle position so that needle position is properly indicated in the manual color change section on the operation panel p 11 3 Jump error Incorrect positioning of parts related to needle bar drive system Adjust the attaching position of the needle bar reciprocator set with the upper dead point stopper Design displaced Incorrect tension of frame drive belt Adjust the belt tension Malf...

Page 106: ...aily maintenance in the specified schedule If the daily maintenance is not observed the machine may fail to operate correctly Since the loss incurred by ignoring the daily maintenance instructions can be judged not covered by guarantee If the machine is not used for a long period turn the power switch ON in regular intervals Although each card of the machine has a backup battery data may be lost f...

Page 107: ... four minutes You could sustain electric shock or injury due to being entan gled by the machine The maintenance operations must be performed by properly trained personnel When restarting the machine after maintenance operation attach all covers etc which were removed for maintenance operation Cleaning area Cleaning cycle 1 Case linear section Once a week 2 ATH section Everyday 3 X Y axis drive sys...

Page 108: ...eing entangled by moving machine units CAUTION Keep the lubrication cycles as shown below Deviated lubrication cycles could cause thread breakage When supplying lubricating oil use only Tajima s genuine TF oil or equivalent 150 spindle oil ISO viscosity grade VG18 Lubrication points Lubrication cycle 1 Rail section of rotary hook Every 3 to 4 hours of operation 2 Drive shaft of presser foot recipr...

Page 109: ...m grease or the equivalent Greasing points Greasing cycle 1 Presser foot cam 2 Take up lever drive cam 3 Roller of take up lever Once 3 months 4 X Y axis drive system Once 6 months JZ05 3 2 As the guidance persuading the operator to perform greasing the machine has a function to display maintenance information on the operation panel When the maintenance information is displayed turn OFF the power ...

Page 110: ... physical damage the following must be observed when performing the repairs of the machine Before starting repair of the machine be sure to disconnect the primary power supply to the machine and wait for 4 minutes Before disconnecting the primary power supply turn OFF the power switch It takes 4 minutes until the machine becomes completely discharged If the machine needs repairs the repairs must b...

Page 111: ...11 10 11 TROUBLESHOOTING AND MAINTENANCE Daily Maintenance ...

Page 112: ... supply box 12 2 Panel CPU card 12 2 Controller card 12 3 Main shaft power card 12 3 Driver card 12 3 Layout Drawing of Electrical Parts 12 4 Layout Drawing of Electrical Parts 1 Needle Machine 12 5 Electrical System Diagram 12 6 JZ05 ...

Page 113: ...supply 3 Glass tube fuse 250 V 6 3 A for AC power supply 4 Glass tube fuse 250 V 8 A for AC power supply Panel CPU card 5 DIP switch 6 USB port 7 LAN port 8 RS232C port CAUTION Do not block wind flow of the cooling fan Inside of the box will overheat to lead to breakdown JZ05 1 2 4 3 5 6 7 8 ...

Page 114: ...card 1 DIP switch Main shaft power card Driver card 2 DIP switch 3 DIP switch When you take off the cover also disconnect the power supply harness from the controller card that is located at the cover Driver card Main shaft power card Controller card 1 2 3 JZ05 ...

Page 115: ... panel Power switch Emergency ATH motor Main shaft motor Console 2 card X axis motor Y axis motor Controller card Upper Thread holding motor Jump motor Color change motor Joint card Panel CPU card stop switch Power supply box TC Sensor card Main shaft power card Driver card Power supply card ATH Sensor card JZ05 ...

Page 116: ...Electrical Parts 1 Needle Machine Operation panel Power switch Emergency ATH motor Main shaft motor Console 2 card X axis motor Y axis motor Controller card Solenoid Joint card Panel CPU card stop switch Power supply box Main shaft power card Driver card Power supply card ATH Sensor card Jump motor JZ05 ...

Page 117: ...LAN USB CN4 CN25 CN2 CN14 CN1 CN4 CN3 CN1 CN10 CN1 CN26 CN12 CN17 CN3 CN3 CN10 CN7 CN22 CN13 CN8 CN9 Option CN16 CN13 Console 2 card Emergency stop Switch Operation panel Speed Controller Character Display area X axis motor Main shaft motor X axis origin Sensor Upper shaft sensor X axis motor encoder Y axis motor Y axis motor encoder Main shaft Driver card Controller card power card ATH motor Powe...

Page 118: ...bited Manufactured by Tokai Industrial Sewing Machine Co Ltd NO 1800 Ushiyama cho Kasugai Aichi pre 486 0901 Japan Telephone 568 33 1161 Fax 568 33 1191 Distributed by Tajima Industries Ltd 19 22 Shirakabe 3 chome Higashi ku Nagoya 461 0011 Japan Telephone 52 932 3444 Fax 52 932 2457 Authorized Distributor ...

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TAJIMA NEO TEJTII-C, User Manual

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