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09/01 IPN: M5000-00-102

Servicing Tait Orca 5000 handportables A - 3

Servicing Tait Orca 5000 handportables

The Tait Orca 5000 series of handportables is a 
range of high performance, microprocessor-
controlled radios manufactured using an RF-
shielded PCB and high-density SMD compo-
nentry.

The manufacturing process does not allow 
direct servicing access to components on the 
main PCB, although replacement PCBs are 
available on an exchange basis. Service repairs 
of Tait Orca 5000 handportables are therefore 
limited to key mechanical and ancillary devices 
associated with the main PCB. These include:

the front panel assembly;

the lens (Orca 5020, Orca 5035 and Orca 
5040);

the PTT keypad; 

the speaker;

the keypad;

the LCD display (Orca 5020, Orca 5035 
and Orca 5040);

the shield, complete with user interface 
PCB assembly and polyester dome (Orca 
5020, Orca 5035 and Orca 5040);

the main PCB assembly;

the antenna connector;

the channel selector switch;

the volume control switch;

the microphone;

the speaker contacts;

the battery contacts;

the PTT tact switch;

the RF out assembly; and

the auxiliary flexible PCB. 

The repair of PCB-related faults is the respon-
sibility of the Customer Services Division of 

Tait Electronics Ltd. Detailed schematics and 
component location information for the main 
PCB may also be obtained from the Customer 
Services Division. Contact your Tait dealer for 
more information.

WWW technical support

Tait Electronics Ltd provides product support 
at the following address:

http://www.taitworld.com/support

At this site, you can send a request for support.

What does this manual contain?

This manual is supplied as part of the Tait Orca 
5000 handportable service kit (TOPA-SV-
117), and provides the following:

general information and specifications on 
the Tait Orca 5000 series of handporta-
bles;

basic circuit descriptions;

information on finding and servicing of 
non-PCB-related faults;

information on Tait Orca 5000 battery 
packs and chargers;

information on interfacing accessories to 
Tait Orca 5000 handportables; and

a glossary of key terms.

What is included in the calibration 
service kit?

The TOPA-SV-117 service kit contains:

calibration test unit (TOPA-SV-004);

radio calibration cable for connecting the 
radio to the calibration test unit (TOPA-
SV-007);

25 pin RS232 to modular phone jack 

Summary of Contents for Orca 5010

Page 1: ... the RF out assembly and the auxiliary flexible PCB The repair of PCB related faults is the respon sibility of the Customer Services Division of Tait Electronics Ltd Detailed schematics and component location information for the main PCB may also be obtained from the Customer Services Division Contact your Tait dealer for more information WWW technical support Tait Electronics Ltd provides product...

Page 2: ...current up to 3 A accurate to two decimal places DC power supply 7 5 V 3 A for handport ables and TOPA SV A07 if calibrating TOP Axxxx xx 66 88MHz product Programming kit The TOPA SV 116 kit for programming Tait Orca 5000 radios contains accessory connector to modular phone socket programming cable for connecting the radio to the programming lead TOPA SV 003 and 25 pin RS232 to modular phone jack ...

Page 3: ...e date of this document 2 Thisdocumentdoesnotaddresscodingfor packed ensembles of radio battery charg er antenna etc These must be negotiated with TOP Logistics refer to TMS document CS0003 TOP Package Code Scheme 3 The 50xx numbers assigned to TOP5000 products are the name of each product analogous to Elan Excel and Eclipse They are based on T2000 T3000 Product Codes for guidance as to what they ...

Page 4: ... the accessories available for Tait Orca 5000 handportables Of these acces sories only the chargers are serviceable For more information on chargers see Part E Battery packs and chargers The six battery packs available for Tait Orca 5000 handporta bles are also described in Part E Fitting an accessory without D clip To fit some accessories to the radio you will need to remove the rear accessory co...

Page 5: ...portables A 7 Fitting a non Tait accessory SeePartF Accessories for informationonusing non Tait accessories with Tait Orca 5000 handportables Figure A 3 Fitting and removing a D clip to a Tait Orca 5000 handportable Installing the D clip Removing the D clip ...

Page 6: ...ne and earphone TOPA AA 010 3 wire lapel microphone and earphone TOPA AA 011 Light weight single speaker headset with in line PTT TOPA AA 012 Over the head headset with noise cancelling boom microphone TOPA AA 013 Behind the head headset with noise cancelling boom microphone TOPA AA 101 Speaker microphone 10 C two function buttons with D clip TOPA AA 102 Speaker microphone 30 C heavy duty two func...

Page 7: ...ion T952 042 USA and Canada 115 V 60 Hz input plug configuration T952 052 UK and Hong Kong 230 V 50 Hz input plug configuration Carrying accessories TOPA CA 001 Heavy duty carry case TOPA CA 002 Heavy duty holster TOPA CA 003 38 mm belt clip x 10 TOPA CA 004 Accessory port cover x 10 TOPA CA 005 55 mm belt clip TOPA CA 006 55 mm belt clip x 10 TOPA CA 101 Heavy duty carry case with D clip TOPA CA ...

Page 8: ...ing CMOS devices such as Philips Data Handbook Covering CMOS Devices or Motorola CMOS Data Book Section 5 Handling Procedures Screw head types Torx recess head screws and Pozidriv recess head screws require the correct sized driver to achieve best performance Most of the screws inTaitOrca5000handportablesareTorxhead screws and so a Torx T6 driver bit is supplied as part of the service kit Some ear...

Page 9: ...able requires no regular maintenance other than ensuring that the battery has sufficient charge and that no damage has occurred to the antenna or the battery pack General care Wipe the battery contacts accessory connector contactsand radio displaywith a dry lint free cloth to remove any dirt oil or grease Use a cloth dampened with clean water to clean the radio s caseanddisplay lens but do not imm...

Page 10: ...A 12 Important information 09 01 IPN M5000 00 102 ...

Page 11: ...dios with the following product code have FM IS approval TOP a2 2 2 2cd0 0 0 0 T2 T2 T2 T2 FM approved accessories The following accessories are approved for use with the Tait Orca 5000 IS handportables TOPB200 IF NiCd IS battery pack TOPA AA 003 rugged speaker micro phone TOPA AA 004 RF speaker microphone TOPA AA 005 adapter required for use with TOPA AA 012 013 TOPA AA 012 heavy duty headset wit...

Page 12: ...A 14 Servicing Intrinscially Safe radios 05 02 IPN M5000 00 103 packmaybereducedbyupto10percentwhen compared to its non IS equivilant The battery pack should not be charged in a hazardous location ...

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