Tadano GR-130EX Service Manual Download Page 1

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Summary of Contents for GR-130EX

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Page 2: ...ts and sales units in the parts catalog before replacing them 1 Applicable spec and serial number Spec No Applicable serial number GR 130E 2 00103 FD3305 Separate service manual Separate Service Manual Publication No 1 General Cautions WA01 0121E 2 Automatic Moment Limiter AML C to be published 3 Multiplex data Transmitter MDT 9 to be published 4 Torque Converter EXEDY W561 0131E Transmission EXED...

Page 3: ...e H type outrigger specification machine Front rear right and left are the directions viewed from a position when operator sits on operator s seat with the boom directed to the front of the frame Those directions remain invariant regardless of slewing direction of the superstructure ...

Page 4: ...Auxiliary Visual type Fitted 5 Automatic moment limiter AML AML C 6 Auto stop solenoid valve energizing type Normally energized 7 Anti two block device Fitted 8 External warning lamp AML Fitted 9 Oil cooler Fitted 10 Air conditioner Fitted 11 ICF information controller Fitted 12 SCT satellite communications terminal Option 13 GSMT global system for mobile communications terminal 14 Eco mode system...

Page 5: ...1 07639 10 5 1 10 2 1 1 10 4 1 55 10 1 1 07639 10 3 1 10 6 1 10 4 1 1 55 10 3 1 07639 10 6 4516 10 2 6 4516 6 4516 10 4 1 6 94444 10 3 9 2903 10 4 9 2903 10 2 9 2903 10 2 1 44 10 2 1 Volume cubic centimeter cm 3 cc liter lit L cubic meter m 3 cubic inch in 3 cubic foot ft 3 gallon US gal 1 1 10 3 1 10 6 6 10237 10 2 3 53147 10 5 2 64172 10 4 1 10 3 1 1 10 3 6 10237 10 3 53147 10 2 2 64172 10 1 1 1...

Page 6: ...72 10 2 1 6 89475 10 2 1 10 5 1 10 2 1 10 1 1 01972 1 45038 10 1 Torque N cm N m kgf cm kgf m foot pound ft lbf inch pound in lbf 1 1 10 2 1 01972 10 1 1 01972 10 3 7 37562 10 3 8 85074 10 2 1 10 2 1 1 01972 10 1 01972 10 1 7 37562 10 1 8 85074 9 80665 9 80665 10 2 1 1 10 2 7 23301 10 2 8 67961 10 1 9 80665 10 2 9 80665 1 10 2 1 7 23301 8 67961 10 1 35582 10 2 1 35582 1 38255 10 1 38255 10 1 1 1 2...

Page 7: ...wn below Draw the top view immediately above the front view and draw the right side view on the right side of the front view Tridimensional shape can generally be drawn with the figures viewed from 3 directions For those which cannot be drawn with the figures viewed from 3 directions the additional figures such as left side view the figure viewed from the left D back view the figure viewed from th...

Page 8: ...7 WA04 5470E 6 Group index System Diagrams Data Adjustment and Checks Y Z Y Z ...

Page 9: ...ing Procedure Y 4 Adjusting Procedure Electric Y 5 Assembly Adjustment Crane Operation Y 6 Assembly Adjustment Traveling Device Y 7 Operation Check Crane Operation Y 8 Operation Check Traveling Device Y 9 Inspection and Maintenance Y 10 Boom Connecting Pin and Thread Size Table Y 11 System Diagrams Z Hydraulic Circuit Z 1 Torque Converter Circuit Z 2 Pneumatic Circuit Z 3 Electric Circuit Upper Z ...

Page 10: ...s Location Diagram Upper Z 6 Hydraulic Parts Location Diagram Lower Z 7 Hydraulic Parts Location Diagram Torque Converter Z 8 Pneumatic Parts Location Diagram Z 9 Electric Parts Location Diagram Upper Z 10 Electric Parts Location Diagram Lower Z 11 Harness Diagrams Harness Upper Z 12 Harness Lower Z 13 View System Z 14 ...

Page 11: ...smission device 9 6 2 Braking device 9 6 3 Steering device 10 7 Mass table 11 Y 2 Adjusting Pressure Hydraulic Pressure 12 1 Location position of relief valve etc 12 2 Items 13 2 1 Winch 13 2 2 Elevating 15 2 3 Slewing 16 2 4 Outrigger 17 2 5 Remote control pilot valve 18 2 6 Steering 19 2 7 Torque converter oil pressure 20 2 8 Hook in 20 2 9 Jib tilt 21 Y 3 Adjusting Pressure Pneumatic Pressure 2...

Page 12: ...tection switch CN417 OUT detection switch CN418 35 Y 6 Assembly Adjustment Crane Operation 36 1 Adjusting boom telescoping wire ropes 36 1 1 Adjusting the telescoping wire rope for the top and 5th boom sections 36 1 2 Adjusting the telescoping wire rope for the 3rd boom section 39 Y 7 Assembly Adjustment Traveling Device 40 1 Service brake adjustment 40 1 1 Adjusting the brake pedal 40 1 2 Check a...

Page 13: ...8 5 Warning 49 6 Eco mode operation check 49 Y 9 Operation Check Traveling Device 50 1 Exhaust brake 50 2 Automatic transmission 50 3 Rear steering lock 51 3 1 Operation check A 51 3 2 Operation check B 52 3 3 Operation check C 52 4 Overshift prevention 52 5 Warning 53 6 Suspension lock 54 7 Speedometer 54 Y 10 Inspection and Maintenance 55 Y 11 Boom Connecting Pin and Thread Size Table 56 ...

Page 14: ...id DOT 5 1 Engine oil 11 0 API Service Classification CD SAE30 SAE10W 30 for cold climates Grease 1 Daphne Eponex Grease SR No 2 Idemitsu Grease centralized lubrication system 0 6 Nigtight LE 0 Nippon Grease Fuel 189 ASTM D 975 Grade 2 D Amount of coolant Coolant Total volume 29 7 TADANO Genuine Long life Coolant Necessary volume of long life coolant 8 9 1 1 When mixing ratio is 30 2 Operating spe...

Page 15: ... 718 19 Eng 770 20 Max min 1 2796 48 Eng 3000 50 Displacement cm 3 rev 23 1 13 9 Charging pump torque converter Speed reducing ratio 1 073 Idling min 1 738 19 Eng 770 20 Max min 1 2796 48 Eng 3000 50 Displacement cm 3 rev 23 7 Emergency steering pump Displacement cm 3 rev 14 6 3 2 Hydraulic motor Item Standard value Remarks Winch main auxiliary Displacement cm 3 rev 36 7 to 54 3 Variable displacem...

Page 16: ...ully extended 3 After retracting the jacks approximately 10 mm from fully extended status slightly extend them to set the crane horizontally 2 If a tire cannot be raised after jack setting use a wood block to keep the remaining stroke Inspection method Check the displacement by measuring the dimensions again after 5 hours Set the crane considering the possibility of damaging the vehicle or surroun...

Page 17: ... variation retraction amount of the jib length from the AML display after leaving as it is for 2 hours Check the jib length on the integrated information screen in the AML maintenance mode Displays the value to the second digit after decimal place Suspension On rubber 10 mm or less 15 hours Inspection conditions 1 Boom stowed over front 2 Suspension locked 3 On rubber 4 Stop the engine and turn of...

Page 18: ...ness mm Replacement standard mm Remarks Limit value Base boom section Front Side 21 19 Lower 12 9 2nd boom section Front Side 37 35 Lower 12 9 Rear Upper corner Upper 31 28 Side 33 31 3rd boom section Front Side 9 7 Lower 12 9 Rear Upper 12 9 Side 15 12 4th boom section Front Side 9 7 Lower 12 9 Rear Upper corner Upper 42 39 Side 33 31 Side 15 13 5th boom section Front Side 44 42 Lower 12 9 Rear U...

Page 19: ...0 L length of each boom section Lateral Base boom 2nd boom section 3rd boom section 4th boom section 5th boom section Top boom section C 5 C 5 C 5 C 5 C 5 C 5 C 1 0 L 1000 Indentations at boom overlap sections Bending at boom lower plate t D IWY01 001003 2nd boom section 3rd boom section 4th boom section 5th boom section Top boom section In vertical direction D 3 D 3 D 3 D 2 D 3 In vertical direct...

Page 20: ...y winch Wire rope diameter mm 11 2 Nominal diameter 10 5 Number of broken wire pcs 13 For boom extension 3rd Wire rope diameter mm 14 Nominal diameter 13 1 Construction IWRC 6 Fi 29 O O 370 019 17900 17960 17880 Number of broken wire pcs 13 5th Wire rope diameter mm 10 Nominal diameter 9 3 Number of broken wire pcs 13 Top Wire rope diameter mm 9 Nominal diameter 8 4 Number of broken wire pcs 13 Fo...

Page 21: ...oove must be smooth to avoid damaging the wire rope Use a grinder to smooth and correct any sharp corners 2 Check whether or not the sheaves turn lightly If a sheave turns heavily the wire rope will slide against the sheave and the rope may be damaged If a sheave turns heavily inspect the sheave bearings and lubricate or replace them if necessary 3 Check that the sheave split pins and installation...

Page 22: ...ference value Check conditions PTO switch OFF Shift lever 2nd gear Drive selection switch 4WD High Service brake ON 6 2 Braking device 1 mm 3 93701 10 2 in Item Standard value Limit value Remarks Service brake Pad thickness mm 14 4 Not including back plate Disc thickness mm 12 9 10 9 Parking brake Lining clearance mm 0 23 0 1 to 0 25 Measure both left and right at the same time Lining thickness mm...

Page 23: ...ylinder side Φ25 0 0 021 Rod side Φ25 0 0 021 Kingpin Clearance above and below axle mm 0 05 to 0 2 Wheel Camber 0 Caster 0 Kingpin angle 0 Toe in mm 0 Tire size 275 80 R22 5 315 80 R22 5 Tire air pressure 900 100 0 kPa 9 0 1 0 0 kgf cm 2 130 5 14 5 0 psi 850 100 0 kPa 8 5 1 0 0 kgf cm 2 123 3 14 5 0 psi Steering angle Inner wheel 32 0 1 26 0 1 ...

Page 24: ...ng bearing and counterweight 2850 6270 Slewing bearing 100 220 Slewing drive unit including hydraulic motor 50 110 Center joint 120 260 Elevating cylinder 200 440 Winch assembly including hydraulic motor Main 180 400 Auxiliary 180 400 Boom assembly including telescoping cylinders 2400 5200 Jib assembly 220 480 190 420 Outrigger assembly including jack cylinder and slide cylinder 250 4 550 4 Engine...

Page 25: ...Y 2 Y 2 Adjusting Pressure Hydraulic Pressure 12 WY02 2090E Y 2 Adjusting Pressure Hydraulic Pressure 1 Location position of relief valve etc ...

Page 26: ... the winch lever that is blocked at its full stroke on the hoisting up side while the elevating lever is moved at its full stroke on the lowering side 4 In this state set the engine speed to 1700 min 1 and check the pressure Aux winch hoisting down B 8 8 0 5 90 5 1280 70 770 IDL 1 Block the joint LS1 Auxiliary winch between the hydraulic pilot control valve and the hydraulic valve winch brake 2 Tu...

Page 27: ...Y 2 Y 2 Adjusting Pressure Hydraulic Pressure 14 WY02 2090E ...

Page 28: ... TADANO Hydraulic Oil LL When not described to use the pressure check port check the main pump pressure display on the AML display panel Item Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Boom raising E Tighten the screw completely Boom lowering F 2 2 0 5 0 22 5 0 310 70 0 770 IDL 1 Turn the PTO switch ON 2 Fully retract the elevating cylinder 3 Move the elevating lever at ...

Page 29: ...ase engine speed Cancel registration of slewing range limit function in AML Item Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Slewing U 17 2 0 5 175 5 2490 70 1700 MAX 1 Turn the PTO switch ON 2 With the slewing brake ON and the boom stowed on the boom rest 3 Move the slewing lever at its full stroke on the right and left side 4 In this state set the engine speed to 1700 m...

Page 30: ...tem Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 psi Outrigger relief valve H 20 6 0 5 210 5 2990 70 1700 MAX 1 Connect a pressure gauge to the pressure check port L 2 Turn the PTO switch ON 3 Extend each the jack cylinder at its full stroke while the engine is idling And again press the outrigger collective control switch 4 In this state set the engine speed to 1700 min 1 and...

Page 31: ...r over 770 IDL 1 Connect a pressure gauge to the pressure check port R 2 Turn the PTO switch ON 3 With the air conditioner OFF check the pressure by the pressure gauge Note Adjustment is not possible If the pressure is out of the set pressure range replace the valve 2 S 3 9 or less 40 or less 570 or less 770 IDL 1 Connect a pressure gauge to the pressure check port S 2 Turn the PTO switch ON 3 Wit...

Page 32: ... speed min 1 Check procedure MPa kgf cm 2 psi Steering I 18 6 1 0 190 10 2700 140 2700 MAX 1 Connect a pressure gauge to the pressure check port I 2 Without jacking up turn the steering to the right side Gently move the steering cylinders to the end of the stroke 3 In this state set the engine speed to 2700 min 1 and check the pressure by the pressure gauge Note Adjustment is not possible If the p...

Page 33: ...nformation screen in the maintenance mode of AML 2 15 to 2 4 or over 21 9 to 24 5 or over 311 to 346 or over MAX 2 8 Hook in NOTICE Oil temperature 50 5 C 122 9 F Hydraulic oil TADANO Hydraulic Oil LL When not described to use the pressure check port check the main pump pressure display on the AML display panel Item Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 Psi Hook in O 9 ...

Page 34: ...e display on the AML display panel Item Mark Set pressure Engine speed min 1 Check procedure MPa kgf cm 2 Psi Jib tilt lowering G 5 2 0 5 53 5 754 70 770 IDL 1 Turn the PTO switch ON 2 Mount the jib then set the boom jib operation selector switch to the Jib tilt side 3 Fully lower the jib 4 Move the telescoping jib tilt lever at its full stroke on the jib tilt lowering side 5 In this state check t...

Page 35: ...0 10 49 5 5 0 1 0 5 78 1 5 7 149 Light off pressure 540 59 49 5 5 0 6 0 5 78 8 5 7 Reducing valve For service brake of front wheels None 159 For service brake of rear wheels also for brake lock 540 29 5 5 0 3 78 4 Check top tank Air pressure switch stop lamp Operating pressure 29 20 10 0 3 0 2 0 1 4 2 3 1 5 152 Air low pressure switch parking brake Operating pressure 372 20 3 8 0 2 54 3 136 Protec...

Page 36: ...n pump After bleeding the suction side tighten the plug again 3 Start the engine with air conditioner and oil cooler OFF and PTO OFF and run it at idle approximately 770 min 1 for 1 minute to bleed the circuit 4 Start the engine and run in the pump for 10 minutes at idle 1 2 Variable piston pump 1 Fill the hydraulic oil tank with the hydraulic oil If the suction section is disassembled due to repa...

Page 37: ...tart the engine After idling the engine for 5 seconds turn the PTO switch ON and OFF repeatedly and quickly and check for any abnormal noise 6 If any abnormality is found bleed the hydraulic pump again 7 If there is no abnormal noise turn ON the PTO switch and idle the engine for 5 minutes with no load 8 During the operation check for any abnormal noise or heat of the hydraulic pump and oil leaks ...

Page 38: ... the drum can rotate Once you start bleeding a winch brake you need not move the winch lever to and fro Keep the lever to the position so that the drum rotates at the lowest speed as possible 3 Service brake NOTICE The vehicle has two boosters one for the front wheel brakes and the other for the rear wheel brakes Take care of spattering the brake fluid and the fluid level in the fluid reservoir wh...

Page 39: ...ion and keep the slewing circuit hydraulic pressure at approximately 4 9 MPa 50 kgf cm 2 710 psi for approximately 30 seconds 4 2 Winch motor NOTICE Do not apply any load to the motor before completing air bleeding Bleed the winch motor by following either 1 or 2 1 Pour the hydraulic oil from the drain port until the oil flows out After connecting all pipes pour oil just before starting the motor ...

Page 40: ...to the smallest amount which allows drum rotation 3 When there are no more bubbles in the oil that flows out tighten the plug while the oil continues to flow 6 Slewing control valve back pressure valve NOTICE Conditions Engine speed Max 1700 min 1 PTO ON Slewing brake ON 1 Open the air bleed plug and rapidly move the slewing lever repeatedly between left slewing and right slewing 2 When there are ...

Page 41: ...o the boom lowering side Keep the above conditions for 20 seconds or more for bleeding Proceed on the same steps by moving the boom elevating lever to the boom raising side 3 Telescoping Pull out the connector CN100 of the AML vent solenoid valve Move the boom telescoping lever fully to the retraction side Keep the above conditions for 20 seconds or more for bleeding Proceed on the same steps by m...

Page 42: ...rol valve See the section 7 is bled Conditions Engine speed Idling 770 min 1 PTO ON 1 Open the air bleed plug and move the winch lever fully to the end of its stroke in the direction corresponding to the plug 2 When there are no more bubbles in the oil that flows out tighten the plug while the winch lever operation is continued 2 345 804 52500 ...

Page 43: ...ng apply thread locking agent ThreeBond 1401 or equivalent to the nut and tighten it 2 4th top boom full retraction detection switch CN859 Adjust the switch position so that its contact is shifted opened closed when the top boom section is extended retracted to the position where it is 5 to 8 mm 0 2 to 0 31 in longer than its fully retracted length Switch fixing bolt tightening torque 4 9 to 5 9 N...

Page 44: ...or equivalent to the threaded section of the detector switch 2 Stow the jib 3 Adjust the clearance from the detector switch and fix the switch using nuts Nut tightening torque 40 to 50 N m 410 to 510 kgf cm 29 5 to 36 9 ft lbf 4 Make sure that the red LED on the detection switch lights up when the switch is activated 5 343 537 92000 ...

Page 45: ...itch roller lever as shown in the figure below 2 Apply thread locking agent ThreeBond 1401 or equivalent to the threaded section of the detector switch 3 Stow the jib 4 Make sure that the detector switch works when the connection pin is inserted Switch fixing bolt tightening torque 4 9 to 5 9 N m 50 to 60 kgf cm 3 6 to 4 3 ft lbf 5 343 537 92000 ...

Page 46: ... cm 14 0 to 14 8 ft lbf 3 Make sure that the orange LED on the detection switch lights up when the switch is activated 6 Aux winch drum rotation detection switch CN592 1 Apply thread locking agent ThreeBond 1401 or equivalent to the threaded section of the detection switch 2 Adjust the screw in amount of the detection switch and play in the vertical direction Then fix the switch using nuts Switch ...

Page 47: ...thread section of switch 2 Fully retract the boom and slewing it to the over front 3 Adjust the clearance between the detection side of the switch and the dog Then fix the switch Tightening torque 19 to 20 N m 193 to 204 kgf cm 14 0 to 14 8 ft lbf 4 Make sure that the orange LED on the switch main body lights up when the switch is activated 2 349 519 60000 ...

Page 48: ... figure below Then tighten to fix in place Nut tightening torque 19 to 20 N m 193 to 204 kgf cm 14 0 to 14 8 ft lbf 4 Make sure that the orange LED on the switch main body lights up when the switch is activated 9 Rear steering lock pin IN detection switch CN417 OUT detection switch CN418 Adjust the vertical position of the lock pin IN detection switch and lock pin OUT detection switch Then fix the...

Page 49: ...h the boom fully retracted tighten adjustment nut A for the top boom section retraction wire rope Tightening torque 39 2 N m 400 kgf cm 28 9 ft lbf For retracting top boom section 2 Evenly tighten the adjustment nuts B 2 points at the threaded end of the 5th boom section extension wire rope so that the 5th boom section is slightly 1 to 5 mm 0 04 to 0 2 in away from the 4th boom section For extendi...

Page 50: ...venly tighten the adjustment nuts C 2 points at the threaded end of the top boom section extension wire rope until the top boom section is slightly 1 to 5 mm 0 04 to 0 2 in away from the 5th boom section For extending top boom section retracting 5th boom section ...

Page 51: ...it Slack Tense Check the tension of the 5th boom section extension wire rope Tighten adjustment nuts B 2 points at the threaded end of the 5th boom section extension wire rope by approx 1 4 turn Loosen adjustment nut A of the adjuster for the top boom section retraction wire rope by approx 1 3 turn Extend and fully retract the boom to check End Extend only the 5th boom section NG OK NG Evenly tigh...

Page 52: ...plete adjustment If the boom is not fully retracted follow the below procedure to check and adjust it 0 345 804 53500 Loosen adjustment nuts D 2 points at the threaded end of the 3rd boom section retraction wire rope by approx 1 2 turn 3rd boom section retraction wire rope is tensed NG Tighten adjustment nuts E 2 points at the threaded end of the 3rd boom section extension wire rope by approx 1 2 ...

Page 53: ...t the plunger adjust the bolt until it contacts the stopper then use the nut to lock it in place 1 2 Check after replacing brake hose After you replace the brake hoses and so on make sure that any contact does not occur between the hoses and the structures in any situation Check it with moving suspension up and down and steering right and left In addition make sure that any hose is not twisted for...

Page 54: ... nut 2 Move the accelerator sensor lever so that it contacts stopper C Then adjust nut H until there is no pedal play NOTICE Be sure to check that the accelerator switch operates 3 When at maximum pedal position accelerator sensor lever in contact with stopper D place bolt E in contact with the lever on the underside of the pedal and lock in place with the nut 4 347 111 50000 ...

Page 55: ...nce between the lining and brake drum is now adjusted to the standard clearance of 0 23 mm 0 009 in 3 2 Connecting the parking brake and the brake chamber 1 Place the parking brake lever in the zero point position middle of lever play 2 While the parking brake is released the brake chamber is expanded to its stroke end by the pressurized air connect the chamber and brake lever using material X end...

Page 56: ...teering angle measuring jig to adjust the steering angle in direction A to C at stopper bolt A and in direction B to C at stopper bolt B Tire size 275 80 R22 5 315 80 R22 5 C Steering angle 32 0 1 26 0 1 5 Perform the same adjustment for the rear wheels 5 Engine speed and governor setting NOTICE Before checking the engine speed run the engine to warm it up Torque converter oil temperature should r...

Page 57: ...ecking the oil level turn OFF the PTO Check at an oil temperature of 50 C 122 F when the oil level settles after the engine is started Do not add too much or too little oil Prevent dust and water from entering when adding oil 1 With the engine stopped add oil through the oil filler port on the top of the torque converter to the prescribed level on the transmission oil level gauge 2 Put the transmi...

Page 58: ...ove when it is operated with a partial lever stroke When the auxiliary winch lever is moved to the end of its stroke the main winch must not move even when its controls are operated Main switch ON Shift lever N position Operate the outrigger extend retract selector switch Icon flashes on the AML display Press all outrigger control switch Outriggers operate Main switch ON Shift lever Not in N posit...

Page 59: ...hen the set pin is removed from part B the icon must appear Check that the icon disappears when set pin is inserted into part C and the boom is extended 3 Check the jib drop prevention function Condition Jib set status is registered While the boom angle is less than 75 the boom cannot be extended with the pin A inserted and the set pin not inserted in the part B IWY05 014021 ...

Page 60: ...base Telescoping is possible only for 2nd and 3rd boom Boom length 12 5 m 41 0 ft CN506 switch OFF 2nd and 3rd boom can be moved to the stroke ends AML works on the basis of performance with the 3rd shortest boom CN506 switch ON Extension of 4th to top boom is possible When CN859 switch turns OFF AML begins to work on the basis of performance with the 4th shortest boom Approximately 16 4 m 53 8 ft...

Page 61: ... the boom length reaches 5 7 m 18 7 ft W0019 W0021 2 With CN504 switch pressed fully extend the 2nd and 3rd boom At this time AML error code changes immediately after boom extension starts Check that the error code is as follows until the boom length reaches 12 3 m 40 4 ft W0019 3 With CN504 switch pressed retract the 2nd and 3rd boom and reduce the boom length to 11 m 36 1 ft or less At this time...

Page 62: ...e Eco mode 1 or Eco mode 2 The maximum engine speeds above listed are for reference Item Warning buzzer Sound Checking procedure AML limit Buzzer CN818 Continuous beep low tone Buzzer sounds at 100 when main switch is ON and PTO switch is ON Intermittent low tone sound occurs at 90 and above Two blocking warning Buzzer CN817 Continuous beep high low tones Buzzer sounds when the two blocking detect...

Page 63: ...ctivated 2 Move the shift lever from the N position to the D position Increase the engine speed to 1080 min 1 or higher ON Activated 3 Depress the accelerator pedal OFF 4 Release the accelerator pedal ON 5 Use the service brake to reduce the engine speed to 1000 min 1 or lower OFF 6 Release the service brake pedal Increase the engine speed to 1080 min 1 or higher ON 7 Return the engine speed to id...

Page 64: ...g wheel left and right Check that the indicators are ON Turn the steering wheel and check the steering After checking that the indicator turns off and on turn the steering wheel to a position where the indicator is on Turn the rear steering lock switch to Lock If the pin does not engage adjust the position of the detector cam so that the detector switch activates when the pin can be inserted Check...

Page 65: ... 1 km h 0 6214 mph NOTICE Jack up the vehicle and shift to 4WD High position Perform the operations below and check the shift position with the combination meter Perform both in economy mode and power mode 1 Move the shift lever to D and increase speed to 44 km h or more Check that transmission shifts to 3rd gear display D 2 Gradually reduce speed Keep a speed of 42 km h Move the shift lever to 2 ...

Page 66: ...t 1 Air pressure is 540 kPa 5 5 kgf cm 2 78 3 psi or less when the main switch is turned ON and the parking brake is not applied 2 Shift lever is out of N position when the parking brake is applied Engine overrun Intermittent beep high tone It is not necessary to check because the buzzer sounds at engine speed of 3110 min 1 by the mechanism Buzzer turns OFF at 2800 min 1 Torque converter low press...

Page 67: ...s 5 Restart the engine At this time check that the indicator is on 6 Keep pressing the suspension lock switch to the release side 7 Check that the indicator begins to flash after 1 second 8 Check that the indicator stops flashing and goes out 2 seconds after it starts flashing Then release the switch 9 Stop the engine Check that the suspension lock cylinders are full extended 4 points 7 Speedomete...

Page 68: ...hoisting down circuit Clean 1 point 35 5 Upper pilot pressure selection Clean 1 point 35 6 Telescoping jib tilt selection valve circuit Clean 1 point 35 7 Jib tilt circuit Clean 1 point 37 3 Automatic stop circuit Clean 2 point 37 4 58 Winch brake circuit Clean 1 point Inside of 81 Upper pilot pressure source Clean 1 point Inside of 14 Lower pilot pressure source Clean 1 point 84 Steering and slew...

Page 69: ...1 Boom Connecting Pin and Thread Size Table Note means that more than one spec No are applicable Unit mm 1 mm 0 039 inch Applicable spec No GR 130E 2 GR 150 2 Part Name Diameter Thread size Elevating cylinder Rod end pin Φ60 Base pin Φ70 M24 3 0 Boom base pin Φ60 M16 1 5 ...

Page 70: ...5 2 Reading method of electric circuit diagram 7 3 Electric circuit main 8 3 1 FD3397 8 3 2 FD3398 9 Z 5 Electric Circuit Lower 10 1 Comparison table connector No usage coordinate and harness diagram 10 2 Electric circuit main 12 3 Electric circuit engine start 13 Z 6 Hydraulic Parts Location Diagram Upper 14 1 Unit 14 2 Winch 17 3 Telescoping 18 4 Elevation 18 5 Slewing 19 6 Return 20 7 Drain 20 ...

Page 71: ...lewing table boom 40 4 Pressure switch installation diagram 41 5 AML external indicator lamp 3 colors option 42 6 AML parts assy 43 7 Length and angle indicator assy 44 8 Boom head and jib angle detector 45 9 Two blocking 46 10 SCT 47 Z 11 Electric Parts Location Diagram Lower 48 1 Lower main 48 2 Lower electric unit box MDT relay assy 49 3 Relay and fuse box under the battery 50 Z 12 Harness Uppe...

Page 72: ...or No usage and coordinate 67 1 2 Harness main 68 2 Harness air 69 3 Harness electronic governor 70 4 Harness sub 71 5 Harness engine start 72 Z 14 View System 73 1 System configuration 73 2 Circuit diagram 74 2 1 Wire connection diagram 74 2 2 Screen display specification 75 3 Adjustment procedure 76 4 Harness A 77 5 Cable A 78 6 Cable B 79 ...

Page 73: ...nding jib tilt lowering CN534 34 4 Pressure switch boom retracting jib tilt raising CN535 34 5 Pressure switch aux winch hoisting down CN547 F 7 34 6 Pressure switch aux winch hoisting up CN533 34 7 Pressure switch main winch hoisting down CN546 G 7 34 8 Pressure switch main winch hoisting up CN532 34 9 Pressure switch boom lowering CN537 H 7 34 10 Pressure switch boom raising CN536 35 1 Filter fo...

Page 74: ...5 1 A SL02 SL03 B C D 21 2 FR 22 2 20 b2 34 7 P DR1 T P2 1 P 32 T 2 A 34 8 34 9 34 10 2 P 3 P P1 1 A a2 35 3 88 T P 34 5 34 6 5 P 4 P 6 a1 b1 34 3 34 4 1 P 2 P b4 a4 SL260 35 4 DR T A 72 G B SL261 b1 V 1 2 C 1 C T G 1 B 1 A a1 83 a5 79 2 b5 P1 39 P P 1 G1 b2 b3 DR S 3 P2 P 38 1 37 2 T SL100 SL101 B 37 4 36 2 36 1 A b4 b5 G2 V 2 P 2 a4 a2 2 B 2 A 3 A B3 a5 5 A 4 A 5 B T 6 A 6 B B A P1 60 4 E P2 Dr ...

Page 75: ...1 2 G1 Rc1 4 F2 Sensor INPUT Emergency steering pump Φ30 F1 R High Low Sensor 172 Thermo sensor T C oil temp CN427 F2 F4 clutch High clutch Low clutch 170 171 Solenoid valve for lock up and PTO SL41 SL49 173 Oil cooler 175 Line filter 20 μ 177 174 Pressure sensor CN419 176 Charging pump Lock up Accumulator PTO 180 SOL C for High Low CN042 179 SOL A for F1 R CN043 Accumulator Accumulator 178 SOL B ...

Page 76: ...ering lock not energized locking 154 153 152 CN568 CN569 Quick release valve Inflator 138 136 CN411 135 Booster front brake Booster rear brake 132 CN414 161 Air dryer Air tank Air low pressure switch total air low pressure warning contact close low pressure Light on pressure 540 10 49 kPa 5 5 0 1 0 5 kgf cm2 78 1 5 7 psi Light off pressure 540 59 49 kPa 5 5 0 6 0 5 kgf cm2 78 8 5 7 psi Drain cock ...

Page 77: ... speed hoisting down switch I 3 CN560 Emergency two blocking key switch option H 6 CN562 Combination switch A 12 CN563 Transmission selection switch shift lever H 10 CN564 Emergency switch M 13 CN568 Stop lamp pressure switch P 15 CN569 CN572 Jib lock pin detection switch E 5 Z 12 4 CN574 Oil cooler switch C 14 Z 12 1 2 CN576 Boom length and angle detector B 6 Z 12 6 CN578 To cable jib angle detec...

Page 78: ...ector C 6 Z 12 7 CN1065 ICF N 9 Z 12 11 CN1066 O 9 CN1067 For maintenance terminal Dr T CN1068 SCT N 9 CN1069 O 9 CN1070 To harness SCT N 9 Z 12 1 2 To harness main Z 12 11 CN1071 To harness AML CAN2 D 23 Z 12 1 2 To harness main DCU CAN Z 12 6 CN1100 Joint connector G 7 Z 12 1 2 CN No Usage Electric circuit coordinate Harness diagram CN1330 MDT reset switch M 12 CN2131 Diode boom full retraction ...

Page 79: ...ified Shielded line Numbering Wiring color Wiring discriminant symbol Signal distinction symbol Divergence wiring distinction symbol Wiring discriminant symbol Signal distinction symbol Divergence wiring distinction symbol Wiring discriminant symbol Signal distinction symbol Divergence wiring distinction symbol Wiring discriminant symbol Signal distinction symbol Divergence wiring distinction symb...

Page 80: ...AA R 199AA G 196AA W 197AA B 216AA Y L 1 25 226AA Y G 1 25 225AA L R 234DN Y R 1 25 151AA L B 1 25 151AA L B 430AA R L 213AD W B 036AA BR R 036AA BR R 009AB L R 013DL L B 013DL L B 009DJ L R 009DJ L R 013AB L B 035PF BR B30PE B B30PE B B30MH B 049AA BR B 049AA BR B 179DL L 179DL L B30MP B 157MP R G B30MN B B30MN B 157MM R G 157MM R G B30MM B B30MM B 035MP BR 035MM BR 035MM BR 035MU BR B30MU B 035M...

Page 81: ... B30MP B 157MP R G B30MN B B30MN B 157MM R G 157MM R G B30MM B B30MM B 035MP BR 035MM BR 035MM BR 035MU BR B30MU B 035MP BR B30MP B 157MP R G B30MZ B B30ND B B30NA B B30NA B B30NB B B30NB B B30NC B B30NC B 035ND BR 035MU BR 035NB BR 035NB BR 157ND R G 157MU R G 157NB R G 157NB R G B30ND B 157ND R G B30MU B B30MY B B30MY B 035JG BR 035JE BR 035JE BR 391AA R 751AA W B 751AA W B 752AA W R 752AA W R 7...

Page 82: ...606 MDT CN6 B 2 CN608 MDT CN7 L 2 CN609 MDT CN8 K 2 CN610 MDT CN9 H 2 CN611 MDT CN10 I 2 CN612 MDT CN11 J 2 CN619 MDT for maintenance G 9 Z 13 2 CN685 Engine ECU A A 18 Z 13 3 CN686 Engine ECU B E 19 CN691 Maintenance connector MUT 3 A 14 CN692 Lower transmitter STM E A 17 CN700 Head lamp L N 14 Z 13 1 2 CN701 CN702 Head lamp R N 15 CN703 CN704 Head lamp relay J 21 CN705 CN706 J 22 CN707 CN708 CN7...

Page 83: ...CU main power supply relay F 11 RA22 Electric governor power supply relay M 21 RA28 Glow relay F 10 RA32 Emergency transmission selection relay 2 N 9 RA33 Emergency transmission selection relay 3 RA34 Emergency transmission selection relay 4 N 8 RA35 MDT power supply relay N 20 RB1 Transmission power supply cut relay N 8 RB3 PTO limiter relay RB4 Engine emergency stop relay F 9 RB6 Outrigger contr...

Page 84: ...14AA B C15AA B C15AA B 655AA B W 655AA B W 551AA Y B 551AA Y B 136AA LG R 136AA LG R 655AA B W 655AA B W 656AA GR 656AA GR 019AA W G 083AA B L 175AA G W 175AA G W 140AA L G 140AA L G 139AA L Y 139AA L Y 026AA B G 026AA B G 625AA Y G 625AA Y G 054AA L G 054AA L G 638AA BR 638AA BR 679AA L 679AA L 246AA BR Y 246AA BR Y 047AA L B 047AA L B 053AA BR W 053AA BR W 681AA W R 681AA W R 617AB B 617AB B 660...

Page 85: ...21AD L 679AA Y W 694AA BR R 637AB BR 638AB L 614AB L 614AC W L 696AA R 689AA R 689AA RA33 JC01 1 RF2 1 RB6 RB1 3 5 6 4 1 2 3 5 6 4 1 2 CN734 CN732 ECU DIAG lamp 2 orange CN733 ECU DIAG lamp 1 red CN731 3 1 4 Engine emergency stop relay RB4 2 4 1 3 RB12 2 4 1 3 RA28 4 1 3 RB11 2 4 1 3 3 1 4 2 3 1 4 2 3 1 4 2 RC6 2 1 4 6 5 3 RC5 2 1 4 6 5 3 2 1 4 6 3 R 2 1 4 6 3 R R R R 1 25 B G 685AA R W 580AA 1 25...

Page 86: ...Hydraulic Parts Location Diagram Upper WZ07 4370E Z 6 Hydraulic Parts Location Diagram Upper 1 Unit Z 6 Z 6 14 IWZ07 363001E A 33 2 33 1 78 B SL120 SL121 SL125 SL124 D E FRONT F G C ...

Page 87: ...lic Parts Location Diagram Upper WZ07 4370E Z 6 Z 6 15 IWZ07 363002E 59 Detail 36 1 36 2 37 37 1 37 2 37 3 37 4 38 1 39 58 59 58 Detail A 37 2 SL100 37 1 SL101 Detail B Detail C 37 36 2 36 1 37 3 37 4 39 38 1 ...

Page 88: ...0 343 455 91000 Hydraulic Parts Location Diagram Upper WZ07 4370E Z 6 Z 6 16 IWZ07 4370E01 83 79 1 35 5 SL102 SL160 82 57 Detail D Detail E Detail G Detail F Detail 35 5 57 79 1 81 82 83 81 ...

Page 89: ... Location Diagram Upper WZ07 4370E Detail 60 1 60 2 60 3 60 4 Z 6 Z 6 17 IWZ07 4370E02 0 343 455 92501 Detail 35 4 72 79 2 0 342 220 90000 IWZ07 363004E 2 Winch 60 4 60 2 60 1 60 3 FRONT 72 79 2 35 4 SL261 SL260 FRONT ...

Page 90: ... Location Diagram Upper WZ07 4370E 3 Telescoping 4 Elevation Z 6 Z 6 18 IWZ07 4370E03 3 343 634 01000 1 342 410 60000 1 343 441 43500 0 342 109 10000 1 343 455 96000 IWZ07 233003a 55 52 54 53 2 73 53 1 No 1 No 2 B5 A5 50 51 38 3 38 2 ...

Page 91: ...Hydraulic Parts Location Diagram Upper WZ07 4370E Z 6 Z 6 19 IWZ07 363005E 0 343 006 90000 2 343 455 93000 5 Slewing FRONT 49 48 ...

Page 92: ...Hydraulic Parts Location Diagram Upper WZ07 4370E 6 Return 7 Drain Z 6 Z 6 20 IWZ07 363007E 1 343 461 75000 1 343 461 74500 IWZ07 363006E 86 FRONT 36 3 FRONT ...

Page 93: ...Location Diagram Upper WZ07 4370E 8 Steering 9 Air conditioner Z 6 Z 6 21 IWZ07 233009 0 345 113 61000 0 347 223 33001 3 347 220 41000 IWZ07 363008 P3 P5 EF CF P4 T2 46 44 47 45 84 P5 P T CF T P4 LS f b A B DR 40 42 41 ...

Page 94: ...jib tilt raising detection switch Remote control valve Pressure switch installation diagram Slewing Telescoping jib tilt Elevation indicate TADANO layout on Remote control valve arrangement indicate TADANO layout on Remote control valve arrangement Aux winch Telescoping jib tilt Main winch Aux winch Elevation Main winch Slewing Telescoping jib tilt Elevation Telescoping jib tilt Elevation Aux winc...

Page 95: ...Hydraulic Parts Location Diagram Upper WZ07 4370E 12 Jib boom 13 Jib Z 6 Z 6 23 IWZ07 4370E06 1 343 455 81000 6 342 218 42000 0 360 539 40000 1 343 455 82000 IWZ07 4370E05 35 7 76 77 75 74 73 35 6 ...

Page 96: ...IWZ07 4380E01 5 346 413 71000 Hydraulic Parts Location Diagram Lower WZ07 4380E Z 7 Z 7 24 Z 7 Hydraulic Parts Location Diagram Lower 1 Suction FRONT Detail A 05 03 A 01 06 07 04 02 ...

Page 97: ...00 Hydraulic Parts Location Diagram Lower WZ07 4380E 2 Steering Z 7 Z 7 25 21 1 15 22 1 27 1 27 2 87 22 2 21 3 28 21 4 22 4 27 4 27 3 A 21 2 SL03 20 SL02 SL30 SL31 SL33 26 25 23 35 1 22 3 Rear side Front side Detail A FRONT FRONT ...

Page 98: ...04E 4 346 414 43000 Hydraulic Parts Location Diagram Lower WZ07 4380E 3 Outrigger H type Z 7 Z 7 26 09 1 SL23 SL22 09 2 SL24 SL25 09 4 SL28 SL29 09 3 SL27 SL26 13 A B C D Detail A FRONT Detail B Detail D Detail C ...

Page 99: ...IWZ07 364005E Hydraulic Parts Location Diagram Lower WZ07 4380E 4 Center joint Z 7 Z 7 27 0 346 416 34000 30 14 SL21 SL20 SL06 SL04 FRONT ...

Page 100: ...IWZ07 4380E03 Hydraulic Parts Location Diagram Lower WZ07 4380E 5 Return Z 7 Z 7 28 3 346 416 35000 0 346 413 75500 Detail A FRONT A 18 08 17 16 19 ...

Page 101: ...ydraulic Parts Location Diagram Lower WZ07 4380E 6 Outrigger main body H type Z 7 Z 7 29 7 346 110 40000 3 346 115 90000 FL 10 1 RL 10 3 FL 11 1 RL 11 3 FR 10 2 RR 10 4 FR 11 2 RR 11 4 FR 12 2 RR 12 4 FL 12 1 RL 12 3 ...

Page 102: ...gram Torque Converter WZ07 4390E Z 8 Hydraulic Parts Location Diagram Torque Converter 1 Torque converter related Z 8 Z 8 30 349 224 10000 3 177 176 172 170 173 175 174 Upper SOL A 179 Middle SOL B 178 Lower SOL C 180 171 SL41 PTO SL49 Lock up ...

Page 103: ...7 223 20000 Pneumatic Parts Location Diagram WZ08 0660E Z 9 Pneumatic Parts Location Diagram 1 Service brake related upper Z 9 Z 9 31 IWZ08 0660E01 152 30 154 160 156 157 153 SL55 155 151 158 FRONT 150 159 ...

Page 104: ...29 30000 Pneumatic Parts Location Diagram WZ08 0660E 2 Service brake related lower Z 9 Z 9 32 IWZ08 0660E02 FRONT 165 136 132 Front Rear 134 133 130 137 SL50 139 SL54 130 135 131 131 140 A Detail B Detail A B ...

Page 105: ...eumatic Parts Location Diagram WZ08 0660E 3 Control parts lower Z 9 Z 9 33 IWZ08 0660E03 FRONT Detail A Detail B B A 144 142 transmission section 164 delivery section 138 146 147 148 149 161 162 163 141 SL51 145 143 SL57 ...

Page 106: ...8A CN548B Accelerator sensor CN586A Condenser front wiper motor CN835 Front wiper motor CN812 Washer motor roof CN849 Washer motor front CN850 AML external indicator lamp 3 colors option CN827 CN828 CN829 CN830 CN1014 Level illumination CN805 Transmission selection switch shift lever CN513 CN563 Speaker CN801 Condenser washer motor CN837 View D Detail E Horn relay assy CN974 Harness horn relay Har...

Page 107: ...n switch shift lever CN513 CN563 Speaker CN801 Condenser washer motor CN837 View D Detail E View C View A View B Combination meter CN810 CN811 CN1020 Harness main Harness horn Note DCU Abbreviation of Display control unit CN846 CN477 CN559 CN510 CN476 CN475 CN467 CN478 CN496 CN514 CN494 Starter switch CN557 Cigarette lighter CN824 To harness AML CN897 CN1071 Relay RA1 RA2 RA3 RA4 RA5 RA6 RA26 RA30...

Page 108: ... 528 01600 Electric Parts Location Diagram Upper WZ02 7530E 1 2 Horn relay assy Z 10 Z 10 36 IWZ02 7530E03 Harness horn relay To harness horn CN060 Condenser horn CN973 Horn relay CN972 To harness main CN974 ...

Page 109: ...1 343 528 02100 Electric Parts Location Diagram Upper WZ02 7530E 1 3 Horn assy Z 10 Z 10 37 IWZ02 7530E04 To harness horn relay CN060 Horn low CN971 Horn high CN970 High Low Harness horn ...

Page 110: ... RA31 RA3 RA4 RA5 RA6 RB5 RC1 RC2 RC3 A A G X Y Z H J K I B C D E F B C D E F G H RC7 RC16 Spare R28 R36 R2a R9 R48 R11 Code Name CN No CN1330 CN564 CN517 MDT reset Emergency transmission Emergency accelerator Emergency engine stop Short Release MDT reset Normal state Up Down Emergency accelerator operation Normal state Pull Push Engine stop Normal state a b c d e Relay Pole CN No 6 M 5 F 6 M 5 F ...

Page 111: ...gency accelerator Emergency engine stop Short Release MDT reset Normal state Up Down Emergency accelerator operation Normal state Pull Push Engine stop Normal state a b c d e Relay Pole CN No R48 RA2 4 M 4 M R48 RA2 a R R F B B B B R M R b b c c d a b c a 4 M Relay Z 15A X Y K 5A 10A 15A 15A E I J H 10A 15A 10A F G 10A 10A 5A B C D 15A 10A A 5A Fuse code Spare Spare Spare Note Location Fuse box ri...

Page 112: ...valve SL100 CN100 Remote control pressure vent solenoid valve SL102 CN102 Top cylinder selection solenoid valve SL230 CN230 Slewing brake release solenoid valve SL160 CN160 Drum rotation detection switch main winch CN591 2nd 3rd boom full retraction detection switch CN553 Slewing warning lamp left CN847A CN847B Speaker option CN854 Aux winch high speed hoisting down selection solenoid valve SL261 ...

Page 113: ...sh Pull Lever operation Note Elevation Telescoping Aux winch Switch name g c Tilt raising detection Tilt lowering detection ON OFF ON ON OFF Jib tilt ON Di13 Di14 j Pressure switch installation diagram Elevation Main winch Main winch Aux winch Aux winch Telescoping jib tilt Remote control valve Slewing right detection switch CN540 Main winch hoisting up detection switch CN532 Aux winch hoisting up...

Page 114: ...30000 5 AML external indicator lamp 3 colors option W B R O G LG Y B Y R O L CN830 CN1014 CN829 CN828 CN827 Harness main Red Yellow Green AML external indicator lamp 3 colors option Connection diagram AML external indicator lamp 3 colors option CN827 CN828 CN829 CN830 CN1014 Slewing center FRONT ...

Page 115: ...o harness main CN899 AML connector CN643 CN644 CN647 Boom length and angle detector CN576 Boom top cord reel AML side CN579 White tape Pressure sensor elevating cylinder boom raising CN584 To harness main CN897 CN1071 Pressure sensor elevating cylinder boom lowering CN585 Pressure sensor main pressure CN581 Harness AML ...

Page 116: ...and angle indicator assy Z 10 Z 10 10 343 624 52000 IWZ02 440002Eb 4th top boom full retraction detection switch CN859 Detail B View A 2nd 3rd boom full retraction detection switch CN553 Boom angle detector Boom length detector Harness two blocking CN553 CN576 A B CN859 ...

Page 117: ...head and jib angle detector Z 10 Z 10 7 343 634 03000 M 4 5 1 2 3 A Detail A Boom top cord reel STM D side CN671 Transmitter STM D jib CN672 CN673 Harness boom head To cable jib angle detector CN578 Jib angle detector CN1063 Cable jib angle detector Boom top cord reel AML side CN579 ...

Page 118: ... 2 1 CN900 CN901 CN948 CN948 CN903 CN902 CN903 CN902 1 2 Connector Connector Jib 2 Harness jib 1 Jib 1 Jib SW Jib 2 Circuit diagram Boom length detector Boom SW Boom length detector Boom SW Connector RM Single top SW Harness jib 1 Connector RM Two blocking detection switch jib Jib 1 Jib 2 Two blocking detection switch boom Two blocking detection switch single top Cap Upside Connector RM CN948 inst...

Page 119: ...connection detail Controller To harness main CN1070 GPS antenna Harness SCT Antenna for satellite communications SCT Satellite communications terminal Connector for satellite communications Antenna for satellite communications Connector for satellite communications CN1070 ICF For maintenance terminal Dr T CN1067 CN1068 A B View A Detail C View B C CN1066 CN1065 GPS antenna ICF Harness SCT Harness ...

Page 120: ...gger lower control box CN434 Distributor grease CN743 PTO SL41 and lock up SL49 solenoid valve CN041 Engine coolant temperature sensor CN426 Alternator power supply CN748 Alternator power supply CN749 Alternator CN1040 Slide RR SL26 CN026 Jack RR SL27 CN027 Outrigger length detector RL CN424 Marker lamp option CN955 Marker lamp option CN954 Jack RL SL29 CN029 Outrigger length detector RR CN425 Sli...

Page 121: ...11 10 9 12 8 7 6 5 4 15 2 2kΩ 680Ω RSe D52 D42 RSg 270Ω D50 D51 D40 D41 RA34 RA33 RA28 RB4 RB12 RF2 RF3 RB3 RB1 RA35 Spare RB11 RB6 RA21 RA17 RA16 RA15 RA7 RA8 RA11 RA32 RC5 RC6 Harness main ECU Controller lower transmitter STM E Controller MDT ECU DIAG lamp 1 red CN731 CN732 ECU DIAG lamp 2 orange CN733 CN734 Terminal base c contact combination type relay CT bolt A A View A A 56 GR Connection det...

Page 122: ...N704 CN1004 CN705 RA9 RA22 D44 S L2 L2F L1 L1F B B C D A S2 S1 D37 side terminal CN758 CN759 CN760 CN761 CN1007 CN795 Fuse box right CN771 CN772 CN773 CN774 CN775 Fuse box left CN767 CN768 CN769 CN770 CN779 7 5 A 7 5 A CN706 Fuse box upper CN776 CN777 C B A 15A Head lamp relay 10A 5A Z X Y K E I J H F G B C D A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A Fuse code Spare Spare Spare Note Location Fus...

Page 123: ... CN620 MDT CN1 A 2 CN621 MDT CN2 CN622 MDT CN3 B 3 CN623 MDT CN4 CN624 MDT CN5 B 2 CN625 MDT CN6 A 8 CN626 MDT CN7 CN627 MDT CN8 B 8 CN629 MDT CN9 CN630 MDT CN10 C 8 CN631 CN639 MDT For maintenance F 11 CN640 AML connector CN1 C 11 CN641 AML connector CN2 1 B 10 CN642 AML connector CN2 2 B 9 CN645 AML connector CN5 CN646 AML connector CN6 A 10 CN648 AML connector CN8 A 9 CN678 AML for maintenance ...

Page 124: ... F 1 RA30 High beam signal reversal relay F 2 RA31 12V lamp power supply relay RB5 Air conditioner power supply cut relay E 5 RB14 Jumper connector F 4 RC1 Roof wiper ON relay C 5 RC2 Front wiper ON relay C 6 RC3 Front wiper High relay C 7 RC7 Power window relay D 5 RC16 4th top boom emergency telescoping relay D 7 RF1 1A Emergency transmission selection relay E 6 RF1 1B E 7 RF1 2 D 6 JC01 1 Junct...

Page 125: ... LG 830AA L R 834AA BR 833AA L B 831AA L W LG W 908AA L W 801AA 150 170 80 80 180 50 180 15 0 150 150 15 0 80 200 80 600 N048 N205 N222 N223 N207 E050 500 300 N226 E031 150 200 4 B30PE B B30PF B 2 035KB BR 035KC BR 3 157KC R G 157KE R G 5 B30KC B B30KD B 6 B30KD B B30KE B 120 2 022AD G 022EA G 150 80 154AA Y 2 250PF LG 035PF BR 352AA L W 4 B30PE B 2 318AA SB 384AA W Y 5 6 FR R Y FL L Y FR R B FL L...

Page 126: ...776AA L G 760AA R L 759AA R Y 768AA Y W 767AA Y B 766AA G O 765AA G L 764AA G Y 785AA LG B 774AA L W 773AA Y 772AA Y O 771AA Y L 770AA Y G 786AA BR B B50AA B FR R Y FL L Y 035RA BR FR R B FL L B B30RA B 006N1 O 216AC Y L B31AE B 336AA P 022AD G L 2 035KE BR 035KF BR 3 157KJ R G 157KL R G 5 B30KK B B30KL B 6 B30KJ B B30KK B 2 035KD BR 035KE BR 3 157KG R G 157KJ R G 5 B30KH B B30KJ B 6 B30KG B B30KH...

Page 127: ... Upper WZ04 5760E Z 12 Z 12 2 343 528 02110 55 IWZ04 5760E03 1 3 Harness horn 99 Y B 0 B M 850 0 B 0 B 50 100 CN970B CN970A Horn high CN971A CN971B Horn low 99 Y B 50 CN060 To harness horn relay J1 99 Y B 150 ...

Page 128: ...343 528 01610 56 IWZ04 5760E04 1 4 Harness horn relay 99 Y B 0 B F 150 50 M 155 R W 80 50 50 50 50 Horn relay CN972 To harness horn CN060 To harness main CN974 Condenser horn CN973 J1 M6 0 B 155 R W 0 B 178 SB 99 Y B 99 Y B 178 SB 155 R W ...

Page 129: ...nd slewing table left Top cylinder selection solenoid valve SL230 Ground slewing table right 1 B02AC B B02AD B 1 2 Harness slewing table right R L 273AA CN125 Y L 283AA F R G 272AA 80 50 Y G 282AA B03AA CN101 N001 50 307AA Y B F 50 256AA CN100 B02AD Y G B F 500 R W 271AA CN124 F Y W 281AA R B 270AA CN121 F 50 Y B 280AA 80 Y R 403RF 50 170 350 CN120 N002 F 150 B B03AB F CN920 F G Y 343AA B02AC B 18...

Page 130: ... SL261 Ground IWZ04 5760E06 58 58 2 343 537 92200 3 Harness slewing table left 950 CN1052 B30TM N002 B 405AA 726AA 406AA 736AA 132AA B W W G R Y R 333AA B W 322AA G R 330AA G B CN894 156AB M R Y B CN521 F B R Y 156AB B W 333AA 70 N008 200 1650 Y R 174RC 328RB W R 50 200 N001 132AA Y R 50 F 100 E004 B CN852A CN852B Y R B30TE 174RC 100 750 250 B30TC 150 N003 1350 N007 N004 900 5 0 726AA G 1 0 0 B30T...

Page 131: ...ion detection switch 59 59 2 343 537 92300 4 Harness boom bottom 278AA N003 CN572 F 520 1100 750 329AC R Y N005 367AA G W 70 N004 CN549 174TB 50 CN853B CN853A B30TB B COTØ07 50 Y R G Y W R Y B 50 COTØ07 COTØ07 600 COTØ07 1450 50 818AA 304AA F CN858 329AB B30TC F M 2200 2250 CN887 R Y 329AA N002 LG W 337AA Y W 818AA N001 50 B B30TR G 304AA B R B30TB 174TB Y R 305AA R G 278AA G W 367AA B30TR CN220 R...

Page 132: ... 5 Harness slewing warning lamp IWZ04 5760E08 1300 CN848B CN848A CN847B CN847A 1500 B Y R 403 B Y R 0 403 0 50 J1 CN920 Y R 403 B 0 M 50 50 100 Slewing warning lamp left Slewing warning lamp right To harness slewing table right Vinyl Ø05 Ø06 Vinyl Ø05 Ø06 ...

Page 133: ...9 S AML connector CN7 CN647 S09 G R G S09 B W F B B S02B G S01 W R G S03 R2 R S01 R GR AML connector CN3 CN643 W W S03 W S01 G G W S21A S W S21 W B B Y S03 S S01B S B S01 B Y 2700 2900 50 100 B 2900 S21B S SHIELD17 1 0 0 N007 80 3 0 SHIELD13 S21A S S09 S SHIELD16 B B 30 30 3 0 30 30 SHIELD7 S10 S B W S05 S SLIELD12 BR S04 S SHIELD6 Y Y N002 CN887 3000 160 2100 30 30 S01B S S03 S S02A S SHIELD5 SHI...

Page 134: ...g Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug Plug 1 B27AA B B27AB B 1 Ground STM D 7 Harness boom head 100 B28AA B24AD B24AB 30 S20 S B F W S20B W B S20 S S20B R B S20C B R CN578 B SHIELD20B S20A B S20A R R B W 397AA 50 N002 B 150 100 M CN671 W 397AA B24AA B R 395AA B28AA B SHIELD20A B 50 50 N001 CN672 Transmitter STM D jib B ...

Page 135: ...r WZ04 5760E Z 12 Z 12 3 343 634 03200 63 IWZ04 5760E11 8 Cable jib angle detector M 4 5 1 2 3 65 5 Ø5 7 4000 50 Jib angle detector CN1063 To harness boom head CN578 2 B 1 W 3 R F SHIELD B W R W B R 1 2 3 5 4 3 2 1 ...

Page 136: ...ength 460 Vinyl tube Vinyl tube Roll with tape Two blocking detection switch boom CN862 Ø4 Ø6 Length 210 Vinyl tube Ø6 Ø8 Length 190 Ø6 Ø8 Length 620 Ø4 Ø6 Length 180 41 0 5 IWZ04 5760E12 64 64 4 343 623 12102 9 Harness two blocking 1 25B CN900 CN901 To harness jib 1 1 25Y M LG B 0 75B 0 75W 1 25LG B W LG B M6 B 1 25B 1 25Y 1 25LG B Y F 180 250 620 15 210 490 120 60 50 4 0 ...

Page 137: ...ess Upper Z 12 Z 12 IWZ04 5760E13 To harness two blocking Harness Jib 1 connection diagram To harness two blocking 65 65 1 343 722 40100 10 Harness jib 1 B W B 1 W 2 1 2 Connector CN948 CN948 CN900 CN900 CN948 CN901 CN901 ...

Page 138: ...ICF CN1068 SCT CN1067 For maintenance terminal Dr T N001 N002 50 50 50 50 N004 N005 006AA O 006AB O 826AA W L S11 006 W 016AB Y L 558AC R W S11 005 B B51AA B B51AC B 831AA L W 830AA L R 821AA W B 822AA W R B51AD B 834AA BR 833AA L B 832AA L G 821AA W B 006AC O 016AC Y L 822AA W R 826AA W L B51AH B B51AG B B51AF B 831AA L W 830AA L R 832AA L G 833AA L B 834AA BR 100 400 50 100 2350 150 F F F F ...

Page 139: ...d G 15 CN732 CN733 ECU DIAG lamp 2 orange G 14 CN734 CN738 Retractable mirror motor L option I 2 CN739 Retractable mirror motor R option A 2 CN743 Distributor grease C 9 CN747 Starter relay C 14 CN748 Alternator power supply E 11 CN749 E 9 CN751 Backup buzzer E 14 CN758 Battery relay C 15 CN759 D 15 CN760 CN761 D 16 CN762 Battery relay relay coil side C 16 CN763 Battery relay CN765 Diode assy K 10...

Page 140: ...A B58AA B B B 139AA 119AA 140AA R B L B 047AA R B 032AB 150 COTØ10 COTØ10 380 COTØ10 MDT CN7 CN739 Side turn signal R CN023 CN951 CN709 CN710 CN946A N304 N305 N411 N412 500 50 150 450 50 2 0 0 150 20 0 50 50 50 50 50 150 500 50 CN422 FL CN025 CN022 600 50 1270 150 150 50 500 N330 N331 N332 N341 N351 80 544AA Y G 543AA Y R B81AA B 142AD BR W B43AA B 113AA R G B49AA B 009AA L R 142AC BR W 009AB L R ...

Page 141: ...N040 50 CN410 175AA G W 062AA 042AB 041AB W G L R 636AA 019AA B15AA 655AA 119AB L R CN789 B B W LG R 136AA B L R B 602AB 050AA GR R W 556AA G W 656AA Y L 635AA L Y B G M 083AA 175AA 082AA W B 043AA 236AA CN960 Y B 249AA R L Y L W 069AA W L 046AB LG B W Y 044AB 561AA P B 045AB R B W R W R 509AA 505AA M BR 804AA L B L W CN619 801AA 803AA 800AA 802AA L R F L G M 50 50 N013 50 150 COTØ10 B CN730 B15AK...

Page 142: ...1AA 638AA B Y BR 602AA R B 637AA BR R 052AA S09B W S09B G Y R 616AA B Y B 617AB B G 624AA 026AA W R 5 0 681AA 635AA R G 025AA L Y Y S08A W B W CN685 W B01AD B R W 580AA R 600AD B01AC B01AB B G B R 600AC R 600AB Engine ECU A L W 645AD CN1089 F N010 L W 645AA L W 645AB 5 0 5 0 CN1088 B B F CN1080 L W 645AC M R 645AD L W 600AE M 2700 COTØ22 150 637AA B W 655AA R 600AA Y 052AA BR R 578AA 527AA 50 579A...

Page 143: ... indicator To harness main Shoulder lamp option Shoulder lamp switch option 4 Harness sub 1 25O 142 BR W BR B 550 31 0 B CN436 119 L R CN725 140 6 L G 1 25O 551 M Y B L Y 139 50 100 100 100 50 50 50 50 CN735 L R 119 3500 Vinyl Ø04 Ø05 J1 CN431 6 551 Y B 142 BR W CN430 31 0 B BR B 550 CN433 140 L G L Y 139 CN432 CN429 ...

Page 144: ...72 5 Harness engine start 100 100 J2 J1 30 30 30 30 30 21 L G 615 G L RC5 RC5 1 5A Engine start CN1115 689 R 614 L 0 B 21 L G RB12 689 R 614 L 0 B 21 L G RB12 F 626 W R 615 G L 604 Y 607 Y R 606 L Y 606 L Y 626 W R 615 G L 604 Y 607 Y R M IWZ03 727001Ea ...

Page 145: ...ect power supply of 2 screen controller and tuner 6 pole female for lifted load monitoring camera without setting 8 pole male 6 pole male 5 pole female for TV tuner Main harness Detail of Controller power box Insulate each plug with tape CN838 CN839 View A Rotated diagram Detail C Detail B Do not fix around the cable bending Tightening torque approx 2 5 N m 25 kgf cm 1 84 ft lbf Connector Front le...

Page 146: ... camera Right Aux camera Left camera or Main drum camera Right camera or Aux drum camera Image 1 connector with tag image 1 Image 2 connector with tag image 2 Connection list for RC Part SW Connector Connection status Vehicle wiring diagram View system CN840 CN841 Character selector SW Timer selector SW CAMERA 1 CAMERA 2 CAMERA 3 Image 1 connector Image 2 connector Connect on Back camera setting O...

Page 147: ... 1 2 input 2 screen select 1 0V 0 OPEN release Image 1 Image 2 Image 1 2 2 screen 1 Switching screen by selection signal become effective when selection signal change 2 Screen display of CAMERA3 screen start up is 2 screen Character display specification of CAMERA3 Character selection SW Timer selector SW Display condition Image 1 Image 1 2 2 screen Image 2 Connect Left Right display Release Main ...

Page 148: ...screen cursor and select OFF 4 Press the MODE button to return to the CAM mode screen Procedures for view system monitor settings at factory shipping At the time of factory shipping the TV tuner power is off TV equipped specifications only and the manual selection screen of the monitor is a blank screen 1 TV tuner power off setting procedures Press and hold 1 sec or more POWER ON OFF button of the...

Page 149: ... female Fuse 5A Shur plug female Fuse 5A Fuse 2A Shur plug male Fuse 5A Tuner Tuner YAZAKI CN connector 6P female Red Black Corrugated tube Black with slit Roll it all with tape Black Red Black Orange White Yellow Bright green Green White Purple Brown YAZAKI CN connector 8P male YAZAKI CN connector 6P male YAZAKI CN connector 6P female Black White Yellow White Black White Light green Yellow White ...

Page 150: ...Z 14 WZ03 4392E View System Z 14 Z 14 78 78 0 343 812 73200 5 Cable A IWZ03 439201E ...

Page 151: ...Z 14 WZ03 4392E View System Z 14 Z 14 79 79 0 343 818 71200 6 Cable B IWZ03 439202E ...

Page 152: ...age 1 Oct 2017 Y 43 Z 9 54 2 3 4 5 Head Office Ko 34 Shinden cho Takamatsu Kagawa 761 0185 Japan International Service Group Tadano Ryogoku Bldg 4 12 Kamezawa 2 chome Sumida ku Tokyo 130 0014 Japan TEL 81 3 3621 7765 FAX 81 3 3621 7785 ...

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