
4 Crane testing instructions
4.1 Periodic tests of cranes
Every TADANO crane is checked before the delivery in accordance with the DIN standards and
BGV D6 compliant accident prevention regulations prevailing in the Federal Republic of Germany.
Accident prevention regulations applicable in the Federal Republic prescribe periodic annual tests,
whereas the corresponding national regulations are applicable in other countries.
If national regulations do not exist in a particular country, we recommend conducting these periodic
tests in accordance with the
BGV D6 accident prevention regulations applicable in Germany.
Periodic annual tests for cranes can be conducted by crane experts and/or specialists. This test is
primarily a visual inspection for assessing the condition of the entire crane and its components.
In addition, according to
BGV D6 accident prevention regulations (§ 26), a test must be conducted
by an expert every 4 years. After the 13th year of operation, an annual test needs to be conducted
by an expert.
The defects identified must be documented in the crane inspection log; the operating company is
under obligation to rectify these defects. A subsequent test may be required.
The
VBG 9a accident prevention regulations and/or BGR 500 Chapter 2.8 and/or the correspond‐
ing national regulations are applicable for the load handling equipment.
During the periodic tests, the automatic safe load indicator as well as the entire hydraulic and elec‐
trical control and safety devices must be checked.
The expert or the specialist is solely responsible for determining the complete scope of periodic
tests.
A few important points to be considered during periodic tests are listed below.
However, we would like to emphasize that not all points in the scope of test are represented here.
4.2 Checking the load-bearing steel structures
WARNING
Damage to the load-bearing parts of the mobile crane.
Damaged parts may fail under load. It may result in an accident involv‐
ing personal injuries or even death.
1. Check the parts subjected to loads regularly. Ask a specialist com‐
pany to repair the damaged parts immediately.
All load-bearing steel structures such as chassis frame, outrigger casings and outrigger beams
(see crane testing instructions for the carrier), boom, superstructure rotary table with ball bearing
slewing ring bolts, etc. must be checked regularly depending on the operating conditions, but at
least once a year. Likewise, welding seams must be checked thoroughly even if they are subjected
to lower loads.
If the crane is subjected to an impermissible load when operating (e.g. a high impact load due to a
load falling on the rope or similar), the load-bearing parts of the device must be checked.
4 Crane testing instructions
ATF 130G-5 2146097
2014-09
467
Summary of Contents for ATF 130G-5
Page 2: ......
Page 8: ...Table of Contents 8 ATF 130G 5 2146097 2014 09...
Page 30: ...2 General safety instructions 30 ATF 130G 5 2146097 2014 09...
Page 31: ...2 General safety instructions ATF 130G 5 2146097 2014 09 31...
Page 32: ...2 General safety instructions 32 ATF 130G 5 2146097 2014 09...
Page 33: ...2 General safety instructions ATF 130G 5 2146097 2014 09 33...
Page 50: ...2 General safety instructions 50 ATF 130G 5 2146097 2014 09...
Page 51: ...2 General safety instructions ATF 130G 5 2146097 2014 09 51...
Page 64: ...2 General safety instructions 64 ATF 130G 5 2146097 2014 09...
Page 68: ...3 1 3 Operating elements 3 Operation 68 ATF 130G 5 2146097 2014 09...
Page 101: ...3 Operation ATF 130G 5 2146097 2014 09 101...
Page 188: ...3 8 2 Outrigger Alarm displays 3 Operation 188 ATF 130G 5 2146097 2014 09...
Page 228: ...1 Counterweight cylinder 3 Operation 228 ATF 130G 5 2146097 2014 09...
Page 229: ...3 Operation ATF 130G 5 2146097 2014 09 229...
Page 236: ...Counterweight variant 31 7 t 69886 5 lbs 3 Operation 236 ATF 130G 5 2146097 2014 09...
Page 239: ...Counterweight variant 42 3 t 93255 5 lbs 3 Operation ATF 130G 5 2146097 2014 09 239...
Page 240: ...Mounting instruction 3 Operation 240 ATF 130G 5 2146097 2014 09...
Page 466: ...3 Operation 466 ATF 130G 5 2146097 2014 09...
Page 471: ...Boom 4 Crane testing instructions ATF 130G 5 2146097 2014 09 471...
Page 472: ...Stinger 4 Crane testing instructions 472 ATF 130G 5 2146097 2014 09...
Page 473: ...Boom end 4 Crane testing instructions ATF 130G 5 2146097 2014 09 473...
Page 474: ...Intermediate section 4 Crane testing instructions 474 ATF 130G 5 2146097 2014 09...
Page 484: ...4 Crane testing instructions 484 ATF 130G 5 2146097 2014 09...
Page 491: ...5 1 9 Wiring diagram 5 Rectifying the faults ATF 130G 5 2146097 2014 09 491...
Page 492: ...5 Rectifying the faults 492 ATF 130G 5 2146097 2014 09...
Page 493: ...5 Rectifying the faults ATF 130G 5 2146097 2014 09 493...
Page 494: ...5 Rectifying the faults 494 ATF 130G 5 2146097 2014 09...
Page 502: ...7 Service and Maintenance 502 ATF 130G 5 2146097 2014 09...
Page 510: ...7 0 General instructions 4 4 ATF130G 5 2010 12 0260_EN_FA046_7_00_00_00_FA036 DOC Notes...
Page 512: ...7 1 Maintenance intervals 2 14 ATF130G 5 2010 12 G 0265_EN_FA046B_7_01_00_00_FA029 doc Notes...
Page 521: ...Maintenance intervals 7 1 ATF130G 5 2010 12 0265_EN_FA046B_7_01_00_00_FA029 doc 11 14 Notes...
Page 522: ......
Page 523: ...Maintenance intervals 7 1 ATF130G 5 2010 12 0265_EN_FA046B_7_01_00_00_FA029 doc 13 14 Notes...
Page 524: ...7 1 Maintenance intervals 14 14 ATF130G 5 2010 12 0265_EN_FA046B_7_01_00_00_FA029 doc Notes...
Page 536: ...7 2 Engine 12 12 ATF130G 5 2013 11 0270_EN_FA046B_7_02_00_00_FA029 ab FZ 066 doc Notes...
Page 566: ...7 7 Electrical system 12 12 ATF130G 5 2010 12 0295_EN_FA046B_7_07_00_00_FA029 DOC Notes...
Page 570: ...7 8 Crane cab 4 4 ATF130G 5 2010 12 0300_EN_FA046_7_08_00_00_FA029 DOC Notes...
Page 580: ...7 10 Compressed air system 6 6 ATF130G 5 2010 12 0307_EN_FA046_7_10_00_00 DOC Notes...
Page 588: ...8 Annex Manufacturer s documents 588 ATF 130G 5 2146097 2014 09...
Page 602: ...8 Annex Manufacturer s documents 602 ATF 130G 5 2146097 2014 09...
Page 614: ...8 Annex Manufacturer s documents 614 ATF 130G 5 2146097 2014 09...
Page 615: ...Application Letter EAI S MTU C I Agriculture 2011 001...
Page 616: ...Application Letter EAI S MTU C I Agriculture 2011 001...
Page 617: ...Application Letter EAI S MTU C I Agriculture 2011 001...
Page 618: ...Application Letter EAI S MTU C I Agriculture 2011 001...
Page 619: ...Application Letter EAI S MTU C I Agriculture 2011 001...
Page 620: ...Application Letter EAI S MTU C I Agriculture 2011 001...
Page 622: ...8 Annex Manufacturer s documents 622 ATF 130G 5 2146097 2014 09...
Page 632: ...8 Annex Manufacturer s documents 632 ATF 130G 5 2146097 2014 09...