background image

SUPERSEDES: New

EFFECTIVE: March 1, 2009

Plant ID No. 001-3930

GT Horizontal

Split Casing Pumps

Operations and Maintenance Manual

302-054

SAFETY REQUIREMENTS

These operating instructions must be complied with during instal-
lation, operation and maintenance, and must be read by the
operator before commencement of any work. Only fully qualified
personnel may carry out work on the pump set. Non-compliance
with these instructions may lead to damage to the equipment,
serious injury or hazard to the environment.

A:

GENERAL

Taco GT pumps are single stage double suction axially split
pumps supplied either bare shaft or complete with an electric
motor. Details of the pump type and model, serial number and
operating data are indicated on the pump nameplate.

The pump must be installed and operated in full compliance with
these instructions. The pump may not be operated outside the lim-
its specified on the nameplate and within this manual. The pump
should only be operated by skilled trained personnel. The manu-
facturer will not accept liability if these instructions are not fol-
lowed. This manual does not take into account any specific local
regulations or bylaws that may be applicable, and it is the respon-
sibility of the installer to ensure compliance with such regulations.

A1: Application

Taco GT pumps are suitable for continuous pumping of clean
water and liquids with properties similar to water, with fine solids
content not exceeding 200 ppm.

A2: Area of Operation

May be installed within a building or externally. Wherever
installed, protect the pump from frost, snow and flooding. Care
must be taken to ensure that cold weather will not cause the
pump or pipes to freeze, and installers may wish to consider lag-
ging or trace heating.

A3: Spare Parts

Spare parts are available from Taco distributors which can be
located at www.taco-hvac.com. Please quote the pump model
and serial number for all spares enquiries.

The pump user is strongly recommended to carry replacement
spares for parts which are wearing items:

• Mechanical seal or gland packing
• Casing wear ring
• Shaft sleeve
• Casing gasket
• Gland plate gasket

Only genuine Taco spare parts should be fitted. Use of other
parts will invalidate the manufacturer’s warranty and liability for
consequential damage.

A4: Transport

The pumpset must remain horizontal during transport and lifting.
Only use certified lifting equipment suitably rated for the weights
to be lifted.

When hoisting the bareshaft pump only, secure a sling of suitable
load capacity around the suction flange and bearing housing as
indicated (see Figure 1). For new installations, keep the pump on
its original pallet while moving around site or on transport. If the
original pallet is not available, the pump should be securely bolted
to a pallet of generous size to ensure stability.

Lifting the complete pumpset (pump, motor and bedplate) may
be carried out using a forklift or with a set of lifting chains secured
to the lifting points provided on the bedplate (see Figure 2).

CAUTION: Read these instructions before
putting the pump into service.

CAUTION: Installation and operation should
be carried out by qualified personnel only.

CAUTION: Danger of electrocution. Electric
supply must be isolated before working on
the pump set.

CAUTION: Electrical work should only be
carried out by qualified personnel.

Figure 1: Attaching a Sling to the Pumpset

Summary of Contents for GT Horizontal 302-054

Page 1: ...oding Care must be taken to ensure that cold weather will not cause the pump or pipes to freeze and installers may wish to consider lag ging or trace heating A3 Spare Parts Spare parts are available from Taco distributors which can be located at www taco hvac com Please quote the pump model and serial number for all spares enquiries The pump user is strongly recommended to carry replacement spares...

Page 2: ...her flange Grout baseplate in completely and allow grout to dry thoroughly before attaching piping to pump 24 hours is sufficient time with approved grouting procedure A8 Grouting Procedure Grout compensates for uneven foundation distributes weight of unit and prevents shifting see Figure 4 After setting and level ling unit use an approved non shrinking grout as follows a Build strong form around ...

Page 3: ...trouble free service In operation the pump should be free from vibration and run smoothly Any changes to smooth ness of operation should be investigated immediately The pump should be visually checked periodically B1 Priming the Pump Pumps operating on flooded suction conditions where the liquid source is higher than the pump are easily primed by opening the suction valve releasing air vent on the...

Page 4: ... carried out on the installation If possible lock closed the supply isolator C2 Lubrication The pump bearings are provided with grease fittings Apply a high quality bearing grease Shell Alvania or equal every 2000 hours or every six months whichever comes first Grease containing dust and particles will quickly destroy the bearings Only use fresh grease from a sealed grease gun C3 Mechanical Seal T...

Page 5: ...ngly full of liquid if a vapor pocket builds up in the seal area Pumps operating on hot water duties are particularly prone to this failure if the static pressure in the system is insufficient to prevent local vaporization Failure of a seal may also indicate worn bear ings hence it is good practice to inspect and if necessary replace the shaft bearings when a seal is changed D7 Fitting a New Casin...

Page 6: ...6 TYPICAL CROSS SECTION MECHANICAL SEAL PUMP SECTION A A 28 29 30 26 27 34 52 43 51 24 3 2 14 49 35 48 50 37 20 21 22 23 36 4 12 13 55 19 33 31 32 FRONT VIEW PUMP ONLY 54 8 9 6 5 53 7 A A ...

Page 7: ... Bearing Retaining Washer NDE 49 Outer Shaft Sleeve 7 Pipe Plug 30 Bearing NDE 50 Inner Shaft Sleeve 8 Double End Column Bolt 31 Bearing Retaining Cover 51 Inner Shaft Oil Ring 9 Casing Nut 32 Bearing Housing Bolt 52 Outer Shaft Oil Ring 12 Seal Retainer Cap Nut 33 Bearing Retaining Cover Bolt 53 Casing Gasket Discharge Side 13 Seal Retainer Cap Stud 34 Bearing Retaining Cover Oil Seal 54 Casing G...

Page 8: ...on and repair Any Taco product or part not installed or operat ed in conformity with Taco instructions or which has been subject to misuse misapplication the addition of petroleum based fluids or certain chemical additives to the systems or other abuse will not be covered by this warranty If in doubt as to whether a particular substance is suitable for use with a Taco product or part or for any ap...

Reviews: