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APPLICATION:

The Taco 2400 Series Hi-Capacity circulators are designed

for  use  on  a  wide  range  of  hydronic  heating,  cooling  or

domestic hot water recirculating systems. Features include

a compact, quiet running, close-coupled, thermally protect-

ed motor assembly with permanent split-capacitor and per-

manently  lubricated  bearings. A  stainless  steel  shaft,  sili-

con-carbide  mechanical  seal  and  non-ferrous  impeller

make the 2400 Series circulator an ideal choice for years of

maintenance-free operation.

Note:  Use  Stainless  Steel  body  circulators  on  open

systems for the best corrosion protection.

OPERATING SPECIFICATIONS:

• Maximum Working Pressure: 150 psi (1034 kPa)
• Maximum Operating Temperature: 225ºF (107ºC)
• Electrical Rating: 115V/60Hz/1Ph or 230V/60Hz/1Ph

REMOVAL OF EXISTING PUMP FROM SYSTEM PIPING:

1. Disconnect and lock-out electrical supply to pump.
2. Close isolation valves on suction and discharge sides

of  pump.  If  valves  are  not  installed,  the  system  may

need to be drained.

3. Remove capacitor box cover and disconnect electrical

supply lines to pump.

4. Loosen  flange  bolts  and  shift  pump  body  slightly  to

relieve any remaining system pressure. 

5. Remove flange nuts/bolts and pump from system. 

INSTALLATION OF 2400 SERIES CIRCULATOR:

A. Location:

• Install pump with sufficient room for future inspection,

maintenance and service.

• It is recommended that isolation valves be installed on

the pump suction and discharge to simplify future ser-

vice or replacement without draining the system.

1. Using teflon tape or high quality thread sealant, install

Taco  companion  flanges  on  threaded  pipe  ends  to

ensure proper fit-up and leak protection. (See Table 1

for companion flange set specifications.)

2. Minimize pipe strain on pump by using pipe hangers on

Instruction Sheet

2400 Series Hi-Capacity Circulator

102-361

SUPERSEDES: December 19, 2014 

EFFECTIVE: March 2, 2015

Plant ID# 001-3932

INSTALLER: Please leave these instructions for 

                     owner’s use.

CAUTION:  Taco  2400  Series  circulators  are

designed for indoor use only.

CAUTION: This pump has a mechanical seal

which may require service. Allow access for

periodic  inspection  and  leak  detection.

Provide adequate drainage to prevent prop-

erty damage.

CAUTION:  To  prevent  injury,  allow  system

water  to  cool  to  100ºF  before  removing  old

pump or draining system. Leave drain valve

open until service/replacement is complete.

WARNING:  Do  not  use  in  swimming  pool  or  spa

areas;  pump  has  not  been  investigated  for  this

application.
WARNING: To avoid electrical shock, disconnect the

power supply to the circulator and the main electrical

unit.

CAUTION: When installing electrical connections,

do  not  apply  mechanical  loads  to  the  capacitor

box; otherwise, retaining screws may be pulled out

of the housing, making circulator unusable.
CAUTION:

1. The addition of petroleum based fluids or cer-

tain chemical additives to systems utilizing TACO

equipment voids the warranty.

2.  Use  supply  wires  suitable  for  90°C  –  ATTEN-

TION:  Employer  des  fils  d´alimentation  adequats

pour 90°C.
CAUTION:  Installations  at  higher  elevations  over

5000 feet must have higher fill pressure of 20 psi

minimum to prevent pump cavitation and flashing.

Premature  failure  may  result.  Adjust  expansion

tank pressure to equal fill pressure. A larger size

expansion tank may be required.

STAINLESS STEEL 

MODELS ONLY

FOR INDOOR 

USE ONLY

Summary of Contents for 2400 Series

Page 1: ...anion flanges on threaded pipe ends to ensure proper fit up and leak protection See Table 1 for companion flange set specifications 2 Minimize pipe strain on pump by using pipe hangers on Instruction Sheet 2400 Series Hi Capacity Circulator 102 361 SUPERSEDES December 19 2014 EFFECTIVE March 2 2015 Plant ID 001 3932 INSTALLER Please leave these instructions for owner s use CAUTION Taco 2400 Series...

Page 2: ...port suspend or brace pump motor or early failure may result Support provided by casing is sufficient for structural integrity of pump Fig 1 Installation Positions Models Connection 3 4 1 11 4 11 2 2 21 2 3 2400 10 3P 2400 20 3P 2400 45 3P 2400 50 3P Iron NPT 110 251F 110 252F 110 253F 110 254F Stainless Steel NPT 110 251SF 110 252SF 110 253SF 110 254SF Bronze Sweat 110 523BSF 110 524BSF 110 525BS...

Page 3: ...a 3 piece rotating seal 5 Remove the face plate from the motor housing To remove face plate gently pry it away from the housing 6 Remove the old seal seat and cup Lubricate the new cup with soapy water and install new parts in the face plate recess Replace the face plate to its original posi tion Carefully tap the face plate evenly into the recess in the motor housing 7 Clean the impeller shaft be...

Page 4: ... any application restrictions consult the applicable Taco instruction sheets or contact Taco at 401 942 8000 Taco reserves the right to provide replacement products and parts which are substantially similar in design and functionally equivalent to the defective product or part Taco reserves the right to make changes in details of design construc tion or arrangement of materials of its products wit...

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