SystemAir AC-RSR105R32HEC Installation And Maintenance Manual Download Page 49 | Manualshive

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SYSAER

APPENDIX / ANNEXE / ANLAGE / ALLEGATO / ANEXO

BASE MODULE R1 WITH 3 DAMPERS AND GAS BURNER

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Summary of Contents for AC-RSR105R32HEC

Page 1: ...R32 Roof mounted air conditioning unit Installation and maintenance manual 19200 25500m3 h 106 142 kW 106 139 kW SR R32 105 SR R32 140 SYSAER R32...

Page 2: ......

Page 3: ...INSTALLATION INSTRUCTION NOTICE D INSTALLATION INSTALLATIONSHANDBUCH ISTRUZIONI INSTALLAZIONE INSTRUCCIONES DE INSTALACI N English Fran ais Espa ol Deutsch Italiano...

Page 4: ...9 5 ECONOMISER 18 9 5 1 ECONOMISER 2 DAMPERS 18 9 5 2 ECONOMISER 3 DAMPERS 19 10 INSTALLATION 20 10 1 SITING THE INSTALLATION 20 10 1 1 PREVAILING WIND 20 10 1 2 CONDENSATE WATER MANAGEMENT IN HEATING...

Page 5: ...are working on your appliance The installation commissioning use and maintenance of these units should be performed by qualified personnel having a knowledge of standards and local regulations as wel...

Page 6: ...IDELINES FOR SAFE USE OF R32 FOR EQUIPMENT LOCATED IN A MACHINERY ROOM When a machinery room is chosen for the location of the refrigerating equipment it shall be located in accordance with local and...

Page 7: ...n in case of a release of refrigerant due to leaks of components This ventilation system shall be independent of any other ventilation system on the site Provision shall be made for a sufficient suppl...

Page 8: ...therefore the measurement which is why regular calibrations are necessary Regular maintenance must be carried out in accordance with the instructions Do not generate electrostatic discharges The foll...

Page 9: ...o high temperatures may cause the container to explode Keep out of the sun and do not expose to a temperature 50 C Hazardous reactions Possibility of dangerous reactions in case of fire due to the pre...

Page 10: ...hould be periodically checked for general conditions and leakage Container valve guards or caps should be in place Store containers in location free from fire risk and away from sources of heat and ig...

Page 11: ...HE 1st START UP FORM SEE APPENDIX It is the responsibility of the OWNER to make sure that the 1st Start up Form is fully filled in by the authorized Service Centre and sent by registered mail notified...

Page 12: ...ORIES Anti vibration rubber pads Duct connection frame SEE APPENDIX 6 DIMENSIONS 7 HANDLING 7 1 NET WEIGHT 7 2 GRAVITY CENTER POSITION SR R32 105 SR R32 140 basic kg 1 685 1 855 Filter G4 Kg 45 45 G4...

Page 13: ...test lift to insure stability and balance Avoid twisting or uneven lifting of the units The units shall be carefully inspected before unit installation to make sure this has not happened ll these sec...

Page 14: ...gravity Caution 12 SYSAER R32 7 3 2 HANDLING BY SLINGING Lifting is also possible by slinging in four or six sling Rings attached rigidly to the unit structure are intended for completely safe handli...

Page 15: ...x 70 2 x 70 INDOOR COILS Type Tubes copper fins aluminum Number of rows 4 4 Frontal surface m 3 24 3 24 INDOOR FAN Type Plug Fan Number 1 2 2 Air flow rate 1 Minimum m3 h 15 600 20 400 Nominal m3 h 19...

Page 16: ...vented Refrigerating fluids must be handled by skilled personnel 8 2 3 FLUOROCARBON GAS REGULATIONS The EC No 517 2014 regulation covering fluorinated greenhouse gases requires of refrigeration equipm...

Page 17: ...cked at commissioning according to prevailing standards They depend on the installation and the cables used A main fuse must mandatorily be provided on the power supply Fuses not supplied Cables not s...

Page 18: ...erature before coil C wb 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 20 25 30 THERMO OFF ATMOSPERIC GAS HEATER OR HOT WATER COIL THERMO OFF CONDENSATION GAS HEATER OR HOT WATER COIL Mixed outside air te...

Page 19: ...s of the discharge air duct to be provided before the unit arrives on site Make sure that it is fireproof and that it does produce toxic smoke in the event of a fire in the building The interior surfa...

Page 20: ...TLP 1 1 OCT 1 1 PSHP 1 1 PTHP 1 1 CDT 1 1 SUPPLY AIR RETURN AIR OUTDOOR AIR AIR EXTRACTED 18 SYSAER R32 9 5 ECONOMISER 9 5 1 ECONOMISER 2 DAMPERS The economiser is an assembly with two dampers connect...

Page 21: ...1 IC 0 1 PTLP 2 1 OCT 2 1 CDT 2 1 PTHP 2 1 PSHP 2 1 PTLP 1 1 OCT 1 1 PSHP 1 1 PTHP 1 1 CDT 1 1 SUPPLY AIR RETURN AIR OUTDOOR AIR AIR EXTRACTED 19 SYSAER R32 9 5 2 ECONOMISER 3 DAMPERS It comprises of...

Page 22: ...ce areas directly to avoid any risk of recycling cooled air Exchanger fan operation can be disrupted by strong winds which can cause de icing problems and fan malfunctions The building structure must...

Page 23: ...installation precautions Do not install the appliance near a window Do not install the unit in enclosed or confined yards narrow locations where noise may be reflected on walls Avoid locating the app...

Page 24: ...is installed on a high level on a steel frame When fitting anti vibration pads refer to the manual supplied with the kit 10 4 ROOF CURB The main purpose of the roof curb is to provide weatherproof pas...

Page 25: ...roof cutaway view 1 Roof curb 2 Rubber seal supplied with the roof curb 3 Hard vibration absorbent rubber option 4 Concrete beam or slab 5 Vapour sealing film supplied by the roofer 6 Roof insulation...

Page 26: ...oxygen Contact glycol resellers to ensure that its characteristics are compatible with environmental directive applicable on site this is not under manufacturer responsibility Glycoling the water loo...

Page 27: ...water highly detrimental to copper 10mg l Cl chloride ions are detrimental to copper with a risk of puncture by picking corrosion 10mg l SO4 2 sulphate ions may cause perforating corrosion 30mg l No...

Page 28: ...d screw of the earth cable Power cable must be connected to the main power supply switch QG Copper cable is recommended SE4903 Models SR R32 105 and SR R32 140 Power 400V 3 50Hz 10 SE4903 Gas detectio...

Page 29: ...selected in accordance with the following criteria 1 Length and material of supply cables 2 Maximum intensity the cables must support a suitable amperage under the unit s functioning conditions 3 Powe...

Page 30: ...r Electrical power supply cable should be inserted by the base or on the side of the unit Cable holes need to be drilled in the panel in relation to the thickness of the power cables These units are e...

Page 31: ...tive upstream of the unit Caution 29 SYSAER R32 13 1 GAS DETECTION MODULE The gas detection module has a dedicated alarm indicator This information is available via a dry contact Normally Closed by co...

Page 32: ...rounding of the appliance 1 Ensure that no debris cartons or accessories remain in the unit 2 Check free clearances around the unit exchanger air intake exchanger air outlet access or maintenance work...

Page 33: ...OPERATING VOLTAGE Recheck voltage at unit supply terminals 14 2 3 3 CONTROL 1 Operate system and thermostat switches 2 Check unit is wired for correct control of unit fan cooling and heating modes 3 V...

Page 34: ...utor or regional sales office The order should include part name part number model number and serial number of the unit involved Following our personal inspection of the returned part and if it is det...

Page 35: ...d regulatory changes the installer might recommend increased maintenance operations and more frequent inspections Simple preventive maintenance ensures longevity of your SYSAER R32 Better refrigeratio...

Page 36: ...d on during the stop cycle 2 10 Check the cleanliness of the coil Clean if required 2 11 Test the oil for contamination Change the oil if required 2 12 Check the filter drier clogging Replace if requi...

Page 37: ...ion of the fuses 4 8 Check the condition of the condensers 4 9 Clean the compressed air electrical unit to remove any dust or other contaminants building up 4 10 Check the motor windings are insulated...

Page 38: ...es 7 7 Check there is no ice set 7 8 Check the state of the piping thermal insulation Repair and replace if required 7 9 Check the frost protection devices glycol based water thermostat Repair and rep...

Page 39: ...piping system or excess temperatures on the compressor backflow side which inevitably degrades oil quality Blackening oil or degradation of its qualities may also be caused by humidity in the system...

Page 40: ...sed of copper tubes and aluminium fins In case of leaks due to damage or shock the coils must be repaired by one of the authorized Support Centres To guarantee the best possible operation of the conde...

Page 41: ...cal circuit and the condition of the resistance Replace defective parts if necessary One or both compressors do not operate Electrical circuit cut Check the electrical circuit and seek out any groundi...

Page 42: ...ng mode Compressor operating fault Contact an approved Service Centre Dirt in the evaporator water circuit Chemical cleaning of the evaporator water circuit Condenser battery blocked Clean the condens...

Page 43: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO...

Page 44: ...R VIII ABMESSUNGEN DER KANALABG NGE IX S1 IX S2 IX S3 X OHNE GASBRENNER X MIY GASBRENNER X S4 XI R1 XII BASISMODUL ODER 2 LUFTKLAPPEN XII 3 LUFTKLAPPEN XII R2 XIII BASISMODUL ODER 2 LUFTKLAPPEN XIII 3...

Page 45: ...35 2750 2285 2195 3740 3295 2150 III SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO DIMENSIONS DIMENSIONS ABMESSUNGEN DIMENSIONI DIMENSIONES SYSAER SR R32 105 SR R32 140 BASE MODULE BASE MODULE WITH 2 D...

Page 46: ...1506 135 3040 2285 2195 4430 3980 2150 IV SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO BASE MODULE R1 WITH 3 DAMPERS...

Page 47: ...1506 135 2760 2285 2195 4430 3980 2150 V SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO BASE MODULE R2 WITH 3 DAMPERS...

Page 48: ...1506 135 3040 2285 2195 3892 3295 2285 VI SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO BASE MODULE WITH 2 DAMPERS AND GAS BURNER...

Page 49: ...1506 135 3042 2285 2195 4566 3980 2454 VII SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO BASE MODULE R1 WITH 3 DAMPERS AND GAS BURNER...

Page 50: ...1506 135 3058 2285 2195 4566 3980 2454 VIII SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO BASE MODULE R2 WITH 3 DAMPERS AND GAS BURNER...

Page 51: ...MENSIONS DEPART DE GAINES ABMESSUNGEN DER KANALABG NGE DIMENSIONI DELLE USCITE DI CONDOTTA DIMENSIONES DE LAS SALIDAS DE CONDUCTOS S1 SR R32 105 SR R32 140 A mm 310 310 B mm 705 705 C mm 164 164 D mm...

Page 52: ...AER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO S3 SR R32 105 SR R32 140 A mm 320 320 B mm 1 086 1 086 C mm 77 77 D mm 1 911 1 911 WITHOUT GAS BURNER WITH GAS BURNER SR R32 105 SR R32 140 A mm 172 172 B mm...

Page 53: ...22 22 A B C D S4 XI SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO S4 SR R32 105 SR R32 140 A mm 272 272 B mm 786 786 C mm 595 595 D mm 1 481 1 481...

Page 54: ...ENDIX ANNEXE ANLAGE ALLEGATO ANEXO R1 SR R32 105 SR R32 140 A mm 1 924 1 924 B mm 500 500 C mm 173 173 D mm 1 669 1 669 SR R32 105 SR R32 140 A mm 2 420 2 420 B mm 500 500 C mm 271 271 D mm 1 651 1 65...

Page 55: ...R APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO R2 BASE MODULE OR 2 DAMPERS 3 DAMPERS SR R32 105 SR R32 140 A mm 1 915 1 915 B mm 599 599 C mm 341 341 D mm 1 680 1 680 SR R32 105 SR R32 140 A mm 2 370 2 370 B...

Page 56: ...22 22 A B C D XIV SYSAER APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO R4 BASE MODULE OR 2 DAMPERS SR R32 105 SR R32 140 A mm 1 865 865 B mm 581 581 C mm 316 316 D mm 1 750 1 750...

Page 57: ...nsore bassa pressione Sensor de baja presi n IF 0 1 IF 0 2 Blast fans Ventilateurs de soufflage Strahlventilatoren Ventilatori a getto Ventiladores de soplado RF 0 1 RF 0 2 Extraction fans Ventilateur...

Page 58: ...RV 2 1 C 2 1 TEV 1 1 SG 1 1 DF 1 1 OF 1 1 RV 1 1 C 1 1 IC 0 1 PTLP 2 1 OCT 2 1 CDT 2 1 PTHP 2 1 PSHP 2 1 PTLP 1 1 OCT 1 1 PSHP 1 1 PTHP 1 1 CDT 1 1 SUPPLY AIR RETURN AIR OUTDOOR AIR AIR EXTRACTED XVI...

Page 59: ...elieferten Stromlaufplan hinzuziehen ATTENZIONE Questi schemi sono corretti al momento della pubblicazione Le varianti apportate nel corso della fabbricazione possono comportare modifiche Far sempre r...

Page 60: ...afety thermostat option Thermostat de s curit chauffage r armement manuel option Sicherheitsthermostat Heizung manuelle R ckstellvorrichtung Option Termostato di sicurezza riscaldamento a ripristino m...

Page 61: ...res exteriores ON OFF On off switch not supplied Interrupteur marche arr t non fourni Ein Aus Schalter nicht mitgeliefert Interruttore on off non in dotazione Interruptor de encendido apagado no sumin...

Page 62: ...de fum e option Rauchmelder Option Rilevatore di fumo optional Detector de humo opcional SWS Summer winer switch not supplied Interrupteur hiver t non fourni Winter Sommer Schalter nicht mitgeliefert...

Page 63: ...L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L1 L2 L3 L1 60 N2 52 N1 L1 L2 L3 IMPERATIVE RESPECT THE CORRECT PHASE CONNECTIONS BLACK BROWN BLUE GREY GREEN YELLOW ORANGE RED VIOLET WHITE BK BN BU GNYE GY OG RD VT...

Page 64: ...V KHP 1 1 NO tttttttttttt tttttt NF 9 22 3 18 230V A1 A2 KHP 2 1 tttttttttttt NO tttttt NF 9 23 3 19 230V PSHP 1 1 L PSHP 2 1 L 8 10 8 9 L L 8 20 8 20 66W 66W CH 0 1 L1 CH 0 2 2 18 GY N N B B K K B B...

Page 65: ...5 L3 L16 L1 L17 L2 L18 L3 N2 M 3 M 3 U V W 1 2 OF 1 1 3 4 5 6 U V W KOF 1 1 4 19 1 2 OF 2 1 3 4 5 6 A1 A2 KOF 2 1 4 20 KOF 1 1 tttttttttttt NO NF ttttttttttt 4 5 4 5 4 5 230V A1 A2 KOF 2 1 ttttttttttt...

Page 66: ...L2 See Modbus wiring page 50 49 48 GND M 3 M 3 L1 2 8 L3 2 9 L2 1 2 8 2 3 4 5 6 EC U V W FTIF 0 1 RSB PE GND IO1 Vout GND RSA EC W IF 0 1 V U RSB PE GND IO1 Vout GND RSA IF 0 2 PTIF 0 1 8 5 8 5 GND 8...

Page 67: ...W 4KW 4KW 4KW 4KW EH 0 1 EH 0 1 EH 0 1 EH 0 1 EH 0 1 EH 0 1 4KW 4KW EH 0 1 EH 0 1 EH 0 1 4KW EH 0 1 EH 0 1 EH 0 1 tttttttttttt NO NF ttttttttt A1 A2 KEH 0 1 230V 6 5 6 5 6 5 A1 A2 KEH 0 2 tttttttttttt...

Page 68: ...max Controler uPC3 C1 C1 FPC 0 1 X1 M 1 P RC RL1 FAN RC RL2 CONTROLER ALARM RC RL3 CUSTOMER ALARM RC RL4 COMPRESSOR M6 N M2A L M6A M5 M5A M4 M4A M3 M3A M2 NC C NO Relay Card RC RL4 COUPMA NC C NO RL3...

Page 69: ...2 1 Heater stg 1 KEH 0 1 Heater stg 2 KEH 0 2 OutFan1 KOF 1 1 OutFan2 KOF 2 1 RV 1 1 RV 2 1 N2 64 67 62 See Modbus wiring page 68 69 66 GND 52 32 51 52 31 NO4 NO10 C8 NO7 C1 uPC3 NO6 Rx Tx NO11 C2 NO...

Page 70: ...Vdc B6 Vdc B4 B5 B2 B3 B1 Y1 Y4 Y3 GND Y2 B12 B11 B9 B10 B8 GND DI8 DI9 GND DI10 uPC3 cot gauche left side G0 G 24Vac Vdc PowerCard M1 M2 COMPRESSOR2 FC 2 1 ON OFF SWS TB TB BK BK FOF 1 1 TB CDT 1 1 T...

Page 71: ...I3 DI1 GND DI7 GND B7 5V GND Vdc B6 Vdc B4 B5 B2 B3 B1 Y1 Y4 Y3 GND Y2 B12 B11 B9 B10 B8 GND DI8 DI9 GND DI10 uPC3 cot gauche left side G0 G 24Vac Vdc PowerCard 3 TBX BK BK BK BK RAT 0 1 BK OAT 0 1 BK...

Page 72: ...N824 J581872 Legend M3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Only for modem N5 85 Limited to 2A N2 52 22 55 84 83 52 N2 10 9 L N 7 SD 0 1 8 PE N X2 9 5 9 5 X2 L N N 1P...

Page 73: ...ER MOTOR DAMPER MOTOR G GO OUT BN RAH 0 1 GN RAH 0 1 RAH 0 1 PSAF 0 2 PSAF 0 1 X3 13 X3 14 G 10 7 GO OUT OAH 0 1 10 17 2 X3 1 10 6 10 7 10 6 24Vac Out RAD 0 1 24Vac 24Vac Out OAD 0 1 24Vac 24Vac EAD 0...

Page 74: ...page 2 GND J2 ANALOG OUTPUTS J4 DIGITAL INPUTS J9 ANALOG INPUTS J10 ANALOG INPUTS J5 RELAY OUTPUTS J6 RELAY OUTPUTS J7 RELAY OUTPUTS J3 pCOe J8 RELAY OUTPUTS CO2 2 PCOE ID1 ID2 ID3 B1 ID4 IDC1 B3 B2...

Page 75: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 L1 L2 L3 86 87 See Modbus wiring page 88 89 90 91 L25 L26 L2 L27 L3 L1 GND L1 L2 L3 S1 S2 S1 S2 S1 S2 GND 4 E METER 5 6 8 9 10 15...

Page 76: ...1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 WH MB3 BN SHD WH MB4 BN SHD BN SHD WH MB2 BN SHD WH MB2 uPC3 MASTER EC IF 0 1 slave 2 3 uPC3 Field Bus 1 MASTER PCOe EM slave 1 slave 10 EC IF 1 0 slave...

Page 77: ...8000 30000 32000 0 80 1 00 1 20 1 40 1 60 1 80 2 00 2 20 2 40 2 60 2 80 3 00 SR R32 105 SR R32 140 SR R32 105 SR R32 140 EC LPF HPF Airflow rate setup R glage de d bit Einstellung der Luftmengen Regol...

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Page 79: ...rsedes None As part of our ongoing product improvement programme our products are subject to change without prior notice Non contractual photos Systemair AC SAS Route de Verneuil 27570 Tilli res sur A...

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