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VISUAL 

HEADLAMP ALIGNMENT 

SYSTEM 

 
 
 
 
 
 

            ASSEMBLY 

                         OPERATION 

                                      CALIBRATION 

 
 
 
 
 

 

524 S.E. Transport Drive 

Lees Summit, MO  64081 

 

888-884-8182 

816-525-9263  FAX:  816-525-9283 

www.symtechcorp.net  

Safety by Design 

System has not been 

certified for vehicle 

inspection programs 

REV: 8/03/12 

Summary of Contents for BCA4

Page 1: ...M ASSEMBLY OPERATION CALIBRATION 524 S E Transport Drive Lees Summit MO 64081 888 884 8182 816 525 9263 FAX 816 525 9283 www symtechcorp net Safety by Design System has not been certified for vehicle...

Page 2: ...2...

Page 3: ...UNIT CALIBRATION 2 6 FLOOR SLOPE LASER 3 OPERATION Pg 6 3 1 ALIGNMENT BAY s PREPARATION 3 2 FLOOR SLOPE MEASUREMENT 3 3 VEHICLE PREPARATION Prior to Alignment 4 HEADLAMP ALIGNMENT PG 7 4 1 ALIGNMENT...

Page 4: ...are confident that the BCA 4 ISOColor will provide you with years of exceptional service Thank you for selecting a Symtech Safety by Design product to address your headlamp alignment needs 1 2 SYSTEM...

Page 5: ...insert rotational mast stud into base Secure mast to base with 3 8 flat washer and 3 8 self locking nut Tighten nut securely then back off 1 8 turn or until mast rotates freely with minor resistance M...

Page 6: ...nit be performed to assure customer satisfaction 2 6 FLOOR SLOPE LASER The floor slope laser assembly is factory calibrated DO NOT turn the level adjustment set screw The laser is used for floor slope...

Page 7: ...strikes the tape measure RECORD Move to the center point of the rear wheel of vehicle and measure the point where the laser strikes the tape measure RECORD If the measurements at the front and rear wh...

Page 8: ...A method of determining if position is greater than 1 5 is by observing the illumination that appears on the front of the optical lens housing when moving the optical head left right and up down Posit...

Page 9: ...tern must be within 1 5 of perfect alignment 5 While viewing aim screen adjust headlamp to position that appears as graphic illustration of headlamp pattern selected The most inner portion of color is...

Page 10: ...ess and tighten as required Check all other mounting screws bolts and nuts for tightness Clean the mast area where the brake rides with a mild detergent to assure of secure holding Clean the front len...

Page 11: ...r appears at all then alignment should be performed by viewing the overall pattern of the lamp and positioning it as the illustration of lamp patterns notes WARRANTY All Symtech Corporation products a...

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