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ZT2452A

24 HP - 52" CUT

CELEBRATING 65 YEARS OF INNOVATION

 

SINCE 

194

5

          

1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093

PHONE:  (660) 747-8183 FAX:  (660) 747-8650

MANUFACTURING QUALITY LAWN CARE EQUIPMENT SINCE 1945

OWNER'S MANUAL

STARTING SERIAL # L110-006

0

01

17469                                                                                                                      REV. 10-088

MADE IN THE

USA

Summary of Contents for ZT2452A

Page 1: ...RS OF INNOVATION SINCE 1945 1602 CORPORATE DRIVE WARRENSBURG MISSOURI 64093 PHONE 660 747 8183 FAX 660 747 8650 MANUFACTURING QUALITY LAWN CARE EQUIPMENT SINCE 1945 OWNER S MANUAL STARTING SERIAL L110 006001 17469 REV 10 088 MADE IN THE USA ...

Page 2: ...d carries no commercial warranty 3 Limitation This warranty applies only to products which have been properly assembled adjusted and operated in accordance with the instructions contained within this manual This warranty does not apply to any product of Swisher that has been subject to alteration misuse abuse improper assembly or installation shipping damage or to normal wear of the product 4 Excl...

Page 3: ...tenance 10 Battery 10 11 V Belts 12 Engine 12 Overall Unit Care 12 Transporting Safety 12 Specifications 12 Maintenance 13 WIRING SCHEMATIC 22 23 PARTS BREAKDOWN 24 35 TROUBLESHOOTING 36 37 MOWER IDENTIFICATION 38 WARRANTY RIGHTS 39 SWISHER HISTORY 40 SERVICE ADJUSTMENTS 18 Adjust Deck Height 18 Deck Level 18 Parking Brake 18 Deck Belt Replacement 19 20 Hydro Belt Replacement 19 20 Seat Adjustment...

Page 4: ...ine s special characteristics and who are well versed in safety instructions and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage Read the engine manufacturer s operating and maintenance instructions Read and observe all safety instructions on yo...

Page 5: ... the lead from the wiring harness to the bottom of the seat It may be necessary to move the seat via the seat slide to gain access to pluging in the connector the seat switch the decal Open the transmission valves at the rear of the unit by pulling the release handles and locking them in place SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT Carefully push the mower off the crate to a safe and level ...

Page 6: ...SYMBOLS AND DECALS 17469 6 REV 10 088 ...

Page 7: ...machine is only intended for use by one person Always look around before and during reversing maneuvers Slow down before turning Shut down the mower deck when not mowing Be careful when rounding fixed objects so that the blades do not hit them Only operate the machine in daylight or other well lit conditions Keep the machine a safe distance from holes or other irregularities in the ground Never us...

Page 8: ...on Remove obstacles such as stones tree branches etc Mow up and down not side to side Never drive the rider on terrain that slopes more than 10 degrees Avoid starting or stopping on a slope If the tires begin to slip shut down the blades and drive slowly down the slope Always drive evenly and slowly on slopes Make no sudden changes in speed or direction Avoid unnecessary turns on slopes and if it ...

Page 9: ...SAFETY INSTRUCTIONS 17469 9 REV 10 088 ...

Page 10: ...erator should never attempt to leave the seat without rotating the control levers out shutting off the engine and engaging the parking brake The PTO switch should never engage without the operator on the seat Tires Maintain proper air pressure in all tires SEE SPECIFICATIONS section Keep tires free of gasoline oil or insect control chemicals which can harm rubber Blade Maintenance Stop the engine ...

Page 11: ...oper height If water is added charge for an additional 30 minutes to mix If electrolyte levels are low but battery is not accessible remove battery from service The maximum charge rate in amperes should be no more than 1 3 of the battery s reserve capacity minute rating If the terminal voltage exceeds 16 0 volts while charging reduce the charge rate Continue charging and reduce the rate as needed ...

Page 12: ...elt Engine REFER TO YOUR ENGINE OWNERS MANUAL Overall Unit Care Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine time to cool before cleaning or putting it in storage Wash your mower periodically Clean above and below deck Keep all electrical connections clean and tight Driving and Transport on Public Roads If the machine ...

Page 13: ...17469 13 REV 10 088 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE ...

Page 14: ...trol Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit 9 Fuel Tank Single 4 0 gal fuel tank 10 Seat Slide 12938 11 Battery 12 Discharge Chute 13 Parking Brake Lever Must be in the Engaged position to start the mower 14 Tool Box U...

Page 15: ...1 2 3 4 5 6 7 7 8 8 9 10 11 12 13 15 17469 15 REV 10 088 OPERATION FEATURES ...

Page 16: ...d better looking lawns mow often and after moderate growth As a rule never cut more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and lawn disease For best performance grass over 6 inches in height should be mowed twice The first cut should be set relatively high and the second set to the desired height Parking Brake This machine is equipped with a linkage type me...

Page 17: ...OPERATION Controls Be familiar with all controls their functions and how to operate them before starting the machine Motion control levers on each side of the console control the direction of movement SEE THE FIGURE BELOW ...

Page 18: ... rear of the deck Re tighten the nuts and bolts on the crescent adjustment places one the desired adjustment is made Lift deck using the deck lift handle to the desired position Parking Brake The Swisher ZT2452A is equipped with separate parking brake system The parking brake is actuated with the lever in the front control panel of the mower frame Up is engaged and down in disengaged Adjustment fo...

Page 19: ...he deck to its lowest position Flip the seat forward and remove the tool box from its Velcro connection and set aside Remove the floorboard access panel Disconnect wiring connector to the electric clutch Remove clutch stop bracket Loosen the hydrostat belt sliding idler spring tension nut Loosen the deck belt idler tension nut Remove the engine to deck belt Remove the belt from the engine pulley a...

Page 20: ...Nut NB660 Bolt Rotation B527 Pulley 95309 Pulley 95309 Pulley 95309 Pulley 14335 Clutch 7509 Pulley 7509 Pulley 3816 V Belt Front of Mower 17493TK Idler Arm 17645TK Bracket 10636YZ Rod 164X30 Spring NB181 Nut Rotation 164X30 Spring Must Be In This Orientation Note Small End BELT ROUTINGS Mower Deck Belt Transmission Belt 17469 20 REV 10 088 ...

Page 21: ...t connects the handle mechanism to the hydrostatic transmission There is one for each transmission If the ZT2452A pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed To decrease the speed in one of the rear wheels lengthen the linkage assembly between that side control handle mechanism and the hydrostatic transmission...

Page 22: ...17469 22 REV 10 088 ...

Page 23: ...17469 23 REV 10 088 ...

Page 24: ...1 2 3 4 4 3 5 6 7 8 9 10 CASTER FRONT WHEEL EXPLODED VIEW 17469 24 REV 10 088 ...

Page 25: ...1 2 3 4 5 6 6 7 8 8 9 10 20 18 11 15 14 13 12 17 14 16 11 19 23 22 21 ENGINE CLUTCH EXPLODED VIEW 17469 25 REV 10 088 ...

Page 26: ...1 2 3 1 5 6 2 4 2 KICK PLATE ACCESS PANEL EXPLODED VIEW 17469 26 REV 10 088 ...

Page 27: ...1 2 3 4 5 5 6 7 28 27 16 15 17 14 7 6 10 11 10 9 18 19 9 20 12 13 24 25 26 7 9 8 23 22 21 29 HYDRO CONTROLS EXPLODED VIEW TABLE QTY REFLECTS RH LH SIDES ONLY THE LH SIDE IS SHOWN 17469 27 REV 10 088 ...

Page 28: ...1 2 3 6 5 4 7 13 1 12 11 10 9 8 14 GAS TANK BATTERY EXPLODED VIEW 17469 28 REV 10 088 ...

Page 29: ...1 2 3 4 5 6 4 11 10 9 8 7 RIGHT HYDROSTAT LEFT HYDROSTAT 12 PARKING BRAKE EXPLODED VIEW 17469 29 REV 10 088 ...

Page 30: ...1 2 3 4 5 12 13 14 15 16 6 7 8 9 10 11 SEAT TOOLBOX EXPLODED VIEW 17469 30 REV 10 088 ...

Page 31: ...1 2 3 5 4 7 8 7 9 10 6 PULL BACK TO DISENGAGE HYDRO AND FREE ROLL PUSH TO RE ENGAGE HYDRO RELEASE EXPLODED VIEW 17469 31 REV 10 088 ...

Page 32: ...1 4 2 3 7 5 10 11 8 9 12 3 16 13 13 14 15 12 3 6 HYDROSTATS EXPLODED VIEW 17469 32 REV 10 088 ...

Page 33: ...14 15 16 15 17 16 18 21 20 19 27 37 28 22 16 23 26 24 25 46 45 41 39 44 43 42 40 15 16 38 16 2 15 31 51 55 32 33 34 52 53 37 31 30 47 16 49 29 35 36 50 54 56 57 22 22 27 15 2 3 2 58 59 60 48 MOW DECK EXPLODED VIEW 17469 33 REV 10 088 ...

Page 34: ...MOW DECK EXPLODED VIEW 17469 34 REV 10 088 ...

Page 35: ...1 2 22 23 34 33 32 31 6 7 5 4 3 11 5 4 9 8 22 20 21 4 5 17 16 19 28 29 26 25 24 27 15 30 10 13 12 18 35 36 DECK LIFT EXPLODED VIEW 17469 35 REV 10 088 ...

Page 36: ...TROUBLESHOOTING 17469 36 REV 10 088 ...

Page 37: ...TROUBLESHOOTING 17469 37 REV 10 088 ...

Page 38: ... with anything other than Swisher authorized replacement part may adversely affect the performance durability and safety of this unit and may void the warranty Swisher disclaims liability for any claims or damages whether warranty property damage personal injury or death arising out of the use of unauthorized replacement parts WHEN ORDERING PARTS PLEASE HAVE THE FOLLOWING INFORMATION AVAILABLE Dat...

Page 39: ... warranty rights and responsibilities you should contact the Swisher Service representative at 1 800 222 8183 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the Power Equipment Is purchased LENGTH OF COVERAGE This warranty shall be for a period of two 2 years from the initial date of purchase WHAT IS COVERED Warranted parts include the Liquid fuel line fuel line connectors and f...

Page 40: ...y lawn mower to do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today 60 years later Swisher is still producing innovative lawn and garden and ATV UTV equipment designed to give us all more relaxing in the shade time Swisher products have been featured nationally on television programs such as Regis and Kathie Lee and seen in publications like ATV Ma...

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