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Summary of Contents for Z-MAX ZT2560

Page 1: ...OVATION 1945 2006 1602 CORPORATE DRIVE P O BOX 67 WARRENSBURG MISSO RI 64093 PHONE 660 747 8183 FAX 660 747 8650 Manufacturing quality lawn care equipment since 1945 Made In The USA J OWNER S MANUAL S...

Page 2: ...er Mower Co Inc that has been subject to alteration misuse abuse improper assembly or installation shipping damage or to normal wear of the product 4 Exclusions Excluded from this warranty are normal...

Page 3: ...Siarting ii iiiiiii i 19 3...

Page 4: ...hout obstacles This machine is not intended for commercial use The manufacturer s directions concerning operation maintenance and repairs must be carefully followed This machine must only be operated...

Page 5: ...ate to a safe and level area Check engine oil All engines are filled with oil and tested at the factory Verify oil level and add if necessary before starting engine SEE ENGINE OWNER S MANUAL Check the...

Page 6: ...YMBOLS DECALS OD45 Warning Decal Swisher Flag U S A OD39 Notice Do Not Alter Wiring Decal OD74 Flying Debris Decal OD43 Operator Must Be Seated Decal OD73 Triangle Danger Decal OD55 No Step Decal OD11...

Page 7: ...ing Brake Decal Right 10279 PULLRODSObq ON E_H _DE AND LOCR R_LEAS_ TO O_ATE Hydro Release 10280 Danger Warning Decal 10276 Decals Not Shown 10275 XZT60 Decal Small 10542 10281 Height Adjustment Decal...

Page 8: ...decals Only allow the machine to be used by adults who are familiar with its use NOTE If you have never used a Zero Turn mower before refer to the Operation Controls section of this manual before att...

Page 9: ...the parking brakes stop the engine and remove the ignition key before leaving the machine Never allow children or other persons not trained in the use of the machine to use or service it Local laws ma...

Page 10: ...and use small movements of the steering controls Do not mow wet grass It is slippery and the tires can loose their grip so that the machine slides Do not try to stabilize the machine by putting a foo...

Page 11: ...psi Max REAR 22 psi Max BATTERY 12V Heavy Duty 275 CCA Type U 1L HYDRO Bolt Torque 27 3 ft Ibs BLADE BOLT TORQUE 35 ft Ibs CUTTING HEIGHT 1 5 5 CUTTING WIDTH 60 3 Mulching Blade System PARKING BRAKE A...

Page 12: ...t setting the parking brake should shut off the engine When the engine is running and the PTO switch is engaged any attempt by the operator to leave the seat without first disengaging the PTO switch s...

Page 13: ...id and electrolytes which are poisonous and corrosive WARNING When it is necessary to raise the mower for any repair or service use jackstands to provide adequate support DO NOT rely on hydraulic or m...

Page 14: ...t may have accumulated on the machine Allow the machine time to cool before cleaning or putting it in storage Wash mower periodically Clean above and below deck Keep all electrical connections clean a...

Page 15: ...attery X X Clean Battery X X Terminals Check Belts X Check Engine Oil X X Change Engine Oil w Xl 2 filter Change Engine Oil Xl 2 w o filter Replace Oil Filter Xl 2 Clean Air Filter X2 Inspect Muffler...

Page 16: ...ift Handle Used to raise and lower the cutting deck 10 11 12 13 Control Levers Parking Brake Sets the speed of the mower in both the forward and reverse directions and also turns the mower Engages and...

Page 17: ...t Handle Used to raise and lower the cutting deck Control Levers Parking Brake Sets the speed of the mower in both the forward and reverse directions and also turns the mower Engages and disengages th...

Page 18: ...the engine 6 Deck Lift Handle Used to raise and lower the cutting deck Rear of Unit 7 Control Levers Parking Brake Sets the speed of the mower in both the forward and reverse directions and also turn...

Page 19: ...tting Suggestions Do not attempt to cut wet grass NOTE If you have never used a Zero Turn mower before refer to the Operation Controls section of this manual before attempting to operate one for the f...

Page 20: ...SEE FIGURE BELOW Control Handles Neutral Position Slow Forward Fast Forward 90 Degree Right Turn 90 Degree Left Turn Slow Reverse 360 Degree Right Turn 360 Degree Left Turn NOTE If you have never use...

Page 21: ...QUIRED 2 Wrenches or Socket with drive ratchet Lower the cutting deck down to the lowest position position 1 Loosen the nuts on the top side of the deck hanger brackets 3 places where the lift cables...

Page 22: ...t over the top of the deck pulleys Remove belt Front of Unit Replacement Install new belt by placing it around the deck pulleys Refer to routing diagram below The belt will be loose at this time t Tig...

Page 23: ...lley and from the Hydro pulleys Replacement t Install new belt by placing it around the engine pulley and the hydro pulleys Refer to routing diagram below The belt will be loose at this time Tightly s...

Page 24: ...ease the tension on the seat adjustment lever by pushing the yellow tip lever to the left See features section in this manual v Using your own weight slide the seat to the desired position Release the...

Page 25: ...lease handle at the rear of the unit Adjust so that the brake is not on when the handles are in the operator position The wheel should turn freely t The wheel should not turn when the handle is move t...

Page 26: ...WIRING HARNESS GREEH CLLrTCtt PLUG WHITE ENGIliE GRAY _ITE It IGHITIOH i 2 6...

Page 27: ...d Fig Bolt NB596 28 5 16 18 Jam Nut NB173 5 16 18 X 1 1 4 Serrated Flange Bol NB253 Rear Deck Lift Cable 9947 Linkage Tab 9958TK Deck Lift Weldment 9933TK 5 16 18 Nyloc Nut NB181 Description Part Fron...

Page 28: ...ille Engine Pulley 699 9 7 16 20 X 3 25 HCF GR5 ZP NB705 10 5 16 18 X 1 1 4 Serrated Flange Boll NB253 11 Oil Drain Valve AS122 12 Oil Drain Valve Cap AS123 Not Shown Description Part Solenoid Assembl...

Page 29: ...ye bolt NB315 36 5 16 18 Nyloc Nut NB181 38 Belt to Deck Idler Bracket 9957TK 39 1 2 13 Nyloc Nut NB281 40 Idler Spacer 6040 41 Description Idler Bushing Idler Bracket Painted Idler Pulley OD 2 16 ID...

Page 30: ...rge Chute Part 9901 TK NB596 6025TK NB272 NB182 AS001 NB707 9938TK NB170 6O3OTK NB136 NB182 9100 9902TK Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28 3O Description Part 3 8 16 x5 1 2 GR5 ZP NB575 3...

Page 31: ...r 8 3 4 ID X 1 3 40D Fiat Washer 9 Blade Mount Plate 10 3 8 24 Two Way Lock Nut 11 Blade 12 3 8 24 X 1 Bolt 13 BelIevilIe Washer 14 Blade Bearing 15 7 Blade Driver Shaft 16 5 Blade Driver Shaft 17 Bla...

Page 32: ...linkage RightWeldment 9929 Hydrolinkage LeftWeldment 9928 1 4 28 x3 4 GR5 ZP NB620 1 4 SAE Washer NB274 5 16 SAE Washer NB275 1 8 X 3 4 Cotter Pin NB125 LatchPin Bushing 78392 Ball Linkage right silve...

Page 33: ...nge Bolt NB253 11768TK 10548 9956TK 0899TK 3609 9927 NB693 NB212 NB174 NB272 NB280 NB5O7 NB275 NB181 1 769TK 9990TK 3623 3605 3669 9996TK NB170 3695 NB201 9925TK 37 ZT Seat 18 10570 38 Seat Mount 9984...

Page 34: ...r dirty fuel 1 Directional handles not in correct position 9 See Engine Manual 10 Contact an authorized service center 11 See Engine Manual 12 Open 1 Replace spark plug 2 Clean or replace air filter 3...

Page 35: ...spark plug wire 11 Clean engine air screen fins 12 Clean replace muffler 13 Check all wiring Excessive Vibration Engine backfi res when turning engine OFF Unit Does not Travel in a straight line 14 C...

Page 36: ...e bypass position 2 Hydro belt worn damaged or broken 3 Idler spring loose or broken 1 2 3 Replace blade Tighten blade bolt Level deck See section in this manual Clean underside of mower deck 4 5 1 2...

Page 37: ...of any part on this unit with anything other than Swisher authorized replacement part may adversely affect the performance durability and safety of this unit and may void the warranty Swisher disclai...

Page 38: ...Deck Belt 10540 Blade Driver Assembly outside 10541 Blade Driver Assembly center CAUTION Use extreme care when working on machinery Before performing any maintenance turn off engine allow the unit to...

Page 39: ...rights and responsibilities you should contact the Swisher Mower Service representative at 1 800 222 8183 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the Power Equipment Is purch...

Page 40: ...er to do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today 60 years later Swisher Mower and Machine Company Inc is still producing innovative lawn and...

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