Swagelok LPRS4 Series User Manual Download Page 9

 

Assembly Reference Data 

 

Item 

Component Name 

Kit 

Type(s) 

Torque 

lbf·ft (N·m) 

Recommended Lubrication 

(included in kit per Table 1) 

Body plug

 

C1, C2 

37 (50) 

Lubricate threads 

Body plug backup ring

 

B1, B2, C1, C2 

 

 

Body plug O-ring

 

B1, B2, C1, C2 

 

 

Poppet spring

 

C1, C5 

 

 

Poppet backup ring

 

A1, A2

, B1, B2, C1 

 

 

Poppet O-ring 

A1, A2

, B1, B2, C1 

 

Lubricate 

Poppet 

A1, A2

, B1, C1 

 

 

Seat 

A1, A2

, B1, C1 

 

 

Seat O-ring 

A1, A2

, B1, B2, C1 

 

 

10 

Body 

N/A 

 

 

11 

Diaphragm plate 

C1, C3

 

 

 

12 

Diaphragm 

B1, B2, C1, C3 

 

 

13 

Bottom spring guide 

C1 

 

 

14 

Piston 

C1, C3 

 

 

15 

Piston plate O-ring 

B1, B2, C1, C3 

 

 

16 

Piston plate 

C1, C3 

 

 

17 

Piston O-ring 

B1, B2, C1, C3 

 

Lubricate 

18 

Piston backup ring 

B1, B2, C1, C3 

 

 

19 

Piston guide ring 

B1, B2, C1, C3 

 

 

20 

Set spring 

C1, C4 

 

 

21 

Spring guide 

C1 

 

Lubricate central recess 

22 

Ball 

C1 

 

Lubricate 

23 

Spring housing 

N/A 

 

 

24 

Washer 

E1 

 

 

25 

Cap screw 

E1 

RS(H): 20 (27) 

Lubricate threads 

LPRS: 11 (15) 

26 

Knob assembly 

D1 

 

Lubricate threads 

27 

Anti-tamper set screw 

D1 

 

Lubricate threads 

28 

Anti-tamper cover O-ring 

B1, B2, C1, D1 

 

 

29 

Anti-tamper cover 

D1 

 

Lubricate threads 

30 

Blind plug

 

N/A 

NPT: 

15 (20) 

Wrap threads in 2 layers of 
PTFE tape. Lubricate tape. 

BSP: 26 (35) 

Lubricate threads 

31 

BSP blind plug O-Ring

 

B1, B2, C1 

 

 

32 

Self-vent seat

 

A1, A2, B1, B2, C1 

 

 

33 

Self-vent seat O-ring 

A1, A2, B1, B2, C1 

 

 

34 

Diaphragm screw

 

C1, C3

 

7 (10) 

Lubricate threads 

35 

Self-vent plate

 

C1, C3 

 

 

36 

Spring housing nut 

E1 

 

 

37 

Diaphragm washer 

C1 

 

 

38 

Diaphragm nut 

C1 

7 (10) 

 

  RS and LPRS series only 

  RSH series only 

  RS(H) series, self-venting option only 

Table 2 

Summary of Contents for LPRS4 Series

Page 1: ...LP RS H 4 6 8 Pressure Reducing Regulator User Manual Read the complete manual before installing and using the regulator...

Page 2: ...dia should be free of excessive moisture to prevent icing at high flow Always wear the appropriate protective clothing including safety glasses gloves etc if required Follow the applicable safety and...

Page 3: ...aintenance 7 Required Tools for Maintenance 7 Points of Attention Before Removal from the System 8 Removal from the System 8 Assembly Reference Data 9 Disassembly 17 Points of Attention Before Reassem...

Page 4: ...s could result in product failure Standard Features Bolted construction Stainless steel as standard Fully serviceable Diaphragm or piston sensing Balanced poppet Panel mounting Additional Options The...

Page 5: ...me of delivery any gauge ports may be plugged with blind fittings Remove these and connect gauges if desired If inlet outlet fittings are being used assemble them to the regulator per the manufacturer...

Page 6: ...let dependency or Supply Pressure Effect SPE This phenomenon does not indicate a problem with the regulator Adjusting the Set Pressure The set pressure is the desired outlet pressure of the regulator...

Page 7: ...er during commissioning or normal operation Swagelok recommends having maintenance kits readily available on site The need for maintenance kits is particularly important during the commissioning phase...

Page 8: ...or toxic If required take the necessary safety precautions to ensure a safe workspace and your personal safety CAUTION The product can be hot or cold depending on the environmental temperature and the...

Page 9: ...2 C1 C3 19 Piston guide ring B1 B2 C1 C3 20 Set spring C1 C4 21 Spring guide C1 Lubricate central recess 22 Ball C1 Lubricate 23 Spring housing N A 24 Washer E1 25 Cap screw E1 RS H 20 27 Lubricate th...

Page 10: ...10 For more information on RHPS series maintenance kits refer to the Pressure Regulators RHPS Series catalog MS 02 430 RS H Series Standard Exploded View Fig 1...

Page 11: ...11 RS Series Diaphragm Sensing Section View Fig 2...

Page 12: ...12 RSH Series Piston Sensing Anti tamper Section View Fig 3...

Page 13: ...13 RSH Series Alternative Configuration Example Control Range 6 Fig 4 RSH Series Alternative Configuration Example Control Range 9 Fig 5...

Page 14: ...14 RS H Series Self venting Diaphragm Section view Fig 6 RS H Series Self venting Piston Section view Fig 7...

Page 15: ...15 LPRS series Exploded view Fig 8...

Page 16: ...16 LPRS series Cross section view Fig 9...

Page 17: ...present remove the self vent plate 35 and associated components 8a Remove the diaphragm assembly and O ring 17 from the self vent plate 35 Unscrew the diaphragm plate 11 from the diaphragm screw 34 to...

Page 18: ...the spring housing 23 RS Series Standard Piston Sensing 1 Follow steps 1 through 7 of the RS series standard diaphragm sensing reassembly procedure 2 Insert the piston plate O ring 15 piston O ring 17...

Page 19: ...1 through 14 of the RS series standard diaphragm sensing reassembly procedure LPRS Series 1 Follow steps 1 through 7 of the RS series standard diaphragm sensing reassembly procedure 2 Place the diaphr...

Page 20: ...bar on the regulator and close the downstream shutoff valve 4 Monitor the outlet pressure An increase in pressure over time indicates a seat leak 5 Repeat the procedure with the highest inlet pressur...

Page 21: ...gulator is equal to or greater than the desired set pressure The outlet pressure rises too much when going from a dynamic to a static situation There is too much flow in the dynamic situation A larger...

Page 22: ...22...

Page 23: ...23...

Page 24: ...acked by The Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Swagelok Snoop TM Swagelok Company Krytox TM The Chemours Company 2018...

Reviews: