Swagelok LPRS4 Series User Manual Download Page 21

21 

 

Troubleshooting 

 

Symptom 

Cause 

Remedy 

The outlet pressure creeps up, 
without adjusting the spring. 

A damaged poppet and/or 
seat. 

Replace the poppet and/or seat. 

Leakage around the body plug. 

A damaged O-ring. 

Replace the O-ring. 

Leakage between the body and 
the spring housing or through the 
spring housing weep hole. 

A damaged diaphragm or O-
ring. 

Replace the diaphragm or O-ring. 

Insufficient torque on the cap 
screws. 

Tighten the cap screws per Table 2. 

Controlled pressure drops off 
sharply even when the flow is 
within regulator capabilities. 

The system filter element is 
clogged. 

Replace the system filter. 

The required outlet pressure 
cannot be reached. 

The inlet pressure to the 
regulator is not high enough. 

Ensure that the inlet pressure to the 
regulator is equal to or greater than the 
desired set pressure. 

The outlet pressure rises too 
much when going from a dynamic 
to a static situation. 

There is too much flow in the 
dynamic situation. 

A larger regulator or parallel regulator is 
required. 
Review application flow capacity and 
contact your local authorized sales and 
service center. 

The outlet pressure does not drop 
when the knob is adjusted 
counterclockwise. 

The regulator is non-venting. 

A shutoff valve in the outlet line must be 
opened to reduce the outlet pressure. 

The outlet pressure has changed 
without adjusting the handle. 

Changes to the inlet pressure 
may result in changes to the 
outlet pressure. 

Maintain a constant inlet pressure to the 
regulator. See “

Points of Attention 

Before Operation

” about 

dependency

Changes to the flow may result 
in changes to the outlet 
pressure. 

Maintain a constant flow through the 
regulator. See “

Points of Attention 

Before Operation

” about 

droop

 

Table 3 

 

Summary of Contents for LPRS4 Series

Page 1: ...LP RS H 4 6 8 Pressure Reducing Regulator User Manual Read the complete manual before installing and using the regulator...

Page 2: ...dia should be free of excessive moisture to prevent icing at high flow Always wear the appropriate protective clothing including safety glasses gloves etc if required Follow the applicable safety and...

Page 3: ...aintenance 7 Required Tools for Maintenance 7 Points of Attention Before Removal from the System 8 Removal from the System 8 Assembly Reference Data 9 Disassembly 17 Points of Attention Before Reassem...

Page 4: ...s could result in product failure Standard Features Bolted construction Stainless steel as standard Fully serviceable Diaphragm or piston sensing Balanced poppet Panel mounting Additional Options The...

Page 5: ...me of delivery any gauge ports may be plugged with blind fittings Remove these and connect gauges if desired If inlet outlet fittings are being used assemble them to the regulator per the manufacturer...

Page 6: ...let dependency or Supply Pressure Effect SPE This phenomenon does not indicate a problem with the regulator Adjusting the Set Pressure The set pressure is the desired outlet pressure of the regulator...

Page 7: ...er during commissioning or normal operation Swagelok recommends having maintenance kits readily available on site The need for maintenance kits is particularly important during the commissioning phase...

Page 8: ...or toxic If required take the necessary safety precautions to ensure a safe workspace and your personal safety CAUTION The product can be hot or cold depending on the environmental temperature and the...

Page 9: ...2 C1 C3 19 Piston guide ring B1 B2 C1 C3 20 Set spring C1 C4 21 Spring guide C1 Lubricate central recess 22 Ball C1 Lubricate 23 Spring housing N A 24 Washer E1 25 Cap screw E1 RS H 20 27 Lubricate th...

Page 10: ...10 For more information on RHPS series maintenance kits refer to the Pressure Regulators RHPS Series catalog MS 02 430 RS H Series Standard Exploded View Fig 1...

Page 11: ...11 RS Series Diaphragm Sensing Section View Fig 2...

Page 12: ...12 RSH Series Piston Sensing Anti tamper Section View Fig 3...

Page 13: ...13 RSH Series Alternative Configuration Example Control Range 6 Fig 4 RSH Series Alternative Configuration Example Control Range 9 Fig 5...

Page 14: ...14 RS H Series Self venting Diaphragm Section view Fig 6 RS H Series Self venting Piston Section view Fig 7...

Page 15: ...15 LPRS series Exploded view Fig 8...

Page 16: ...16 LPRS series Cross section view Fig 9...

Page 17: ...present remove the self vent plate 35 and associated components 8a Remove the diaphragm assembly and O ring 17 from the self vent plate 35 Unscrew the diaphragm plate 11 from the diaphragm screw 34 to...

Page 18: ...the spring housing 23 RS Series Standard Piston Sensing 1 Follow steps 1 through 7 of the RS series standard diaphragm sensing reassembly procedure 2 Insert the piston plate O ring 15 piston O ring 17...

Page 19: ...1 through 14 of the RS series standard diaphragm sensing reassembly procedure LPRS Series 1 Follow steps 1 through 7 of the RS series standard diaphragm sensing reassembly procedure 2 Place the diaphr...

Page 20: ...bar on the regulator and close the downstream shutoff valve 4 Monitor the outlet pressure An increase in pressure over time indicates a seat leak 5 Repeat the procedure with the highest inlet pressur...

Page 21: ...gulator is equal to or greater than the desired set pressure The outlet pressure rises too much when going from a dynamic to a static situation There is too much flow in the dynamic situation A larger...

Page 22: ...22...

Page 23: ...23...

Page 24: ...acked by The Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Swagelok Snoop TM Swagelok Company Krytox TM The Chemours Company 2018...

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