Suzuki VLR1800, Service Manual

Page: 270 / 624

1D-59 Engine Mechanical:
Measure the piston pin outside diameter at three
positions using the micrometer. If any of the
measurements are out of specification, replace the
piston pin.
Special tool
(C): 09900–20205 (Micrometer (0 – 25 mm))
Piston pin O.D.
Service limit: 22.980 mm (0.9047 in)
Engine Bottom Side Disassembly
B822H11406024
Refer to “Engine Assembly Removal (Page 1D-18)”.
Refer to “Engine Top Side Disassembly (Page 1D-25)”.
NOTE
The crankcase must be separated to service
the crankshaft and conrod.
Starter Motor
Remove the starter motor (1).
Clutch
Remove the clutch component parts (1). Refer to “Clutch
Removal in Section 5C (Page 5C-4)”.
Rear Cam Chain Drive Sprocket
Hold the generator rotor and remove the rear cam chain
drive sprocket bolt.
CAUTION
!
This bolt has left-hand thread.
Starter Torque Limiter / Starter Idle Gear
Remove the starter torque limiter (1) and starter idle gear
(2). Refer to “Starter Torque Limiter / Starter Clutch
Removal and Installation in Section 1I (Page 1I-11)”.
(C)
I649G1140268-03
1
I822H1140160-01
1
I822H1140161-01
I822H1140162-01
1
2
I822H1140163-01