Suzuki UG110 2021, Service Manual

Page: 97 / 198

CHASSIS 5-1
5
CHASSIS
CONTENTS
EXTERIOR PARTS ................................................................................5- 2
CONSTRUCTION ............................................................................. 5- 2
FASTENER REMOVAL AND REINSTALLATION ............................5- 3
REMOVAL.........................................................................................5- 4
REMOUNTING ................................................................................. 5- 9
FRONT WHEEL .....................................................................................5-10
CONSTRUCTION ............................................................................. 5-10
REMOVAL.........................................................................................5-10
INSPECTION AND DISASSEMBLY .................................................5-11
REASSEMBLY AND REMOUNTING ............................................... 5-12
FRONT BRAKE .....................................................................................5-15
CONSTRUCTION .............................................................................5-15
BRAKE PADS REPLACEMENT.......................................................5-16
BRAKE FLUID REPLACEMENT......................................................5-16
BRAKE CALIPER REMOVAL AND DISASSEMBLY .......................5-17
BRAKE CALIPER INSPECTION .....................................................5-18
BRAKE CALIPER REASSEMBLY AND REMOUNTING .................5-18
BRAKE DISC INSPECTION .............................................................5-20
MASTER CYLINDER REMOVAL AND DISASSEMBLY ..................5-20
MASTER CYLINDER INSPECTION.................................................5-21
MASTER CYLINDER REASSEMBLY AND REMOUNTING ............5-22
FRONT FORK .......................................................................................5-24
CONSTRUCTION ............................................................................. 5-24
REMOVAL AND DISASSEMBLY .....................................................5-24
INSPECTION ....................................................................................5-27
REASSEMBLY AND REMOUNTING ............................................... 5-28
HANDLEBAR COVERS ........................................................................5-31
CONSTRUCTION .............................................................................5-31
REMOVAL.........................................................................................5-32
REMOUNTING .................................................................................5-33
STEERING STEM .................................................................................5-34
CONSTRUCTION .............................................................................5-34
REMOVAL AND DISASSEMBLY .....................................................5-34
INSPECTION ....................................................................................5-36
REASSEMBLY AND REMOUNTING ............................................... 5-37
REAR WHEEL, REAR BRAKE, AND REAR SHOCK ABSORBER .....5-39
CONSTRUCTION .............................................................................5-39
REMOVAL AND DISASSEMBLY .....................................................5-39
INSPECTION ....................................................................................5-40
REASSEMBLY AND REMOUNTING ............................................... 5-41
TIRE AND WHEEL ................................................................................5-42
TIRE REMOVAL ...............................................................................5-42
INSPECTION ....................................................................................5-42
INSTALLATION ................................................................................5-43