5C-2 Clutch:
Diagnostic Information and Procedures
Clutch System Symptom Diagnosis
S4RS0A5304001
Condition
Possible cause
Correction / Reference Item
Slipping
Improper clutch pedal free travel
Replace master cylinder or clutch pedal arm.
Worn or oily clutch disc facing
Replace disc.
Warped disc, pressure plate or flywheel
surface
Replace disc, clutch cover or flywheel.
Weakened diaphragm spring
Replace clutch cover.
Master cylinder piston or seal cup not
returning
Replace master cylinder.
Dragging clutch
Improper clutch pedal free travel
Replace master cylinder or clutch pedal arm.
Weakened diaphragm spring, or worn
spring tip
Replace clutch cover.
Rusted input shaft splines
Lubricate.
Damaged or worn splines of transaxle
input shaft
Replace input shaft.
Excessively wobbly clutch disc
Replace disc.
Clutch facings broken or dirty with oil
Replace disc.
Fluid leakage
Repair or replace.
Clutch vibration
Glazed (glass-like) clutch facings
Repair or replace disc.
Clutch facings dirty with oil
Replace disc.
Release bearing slides unsmoothly on
input shaft bearing retainer
Lubricate or replace input shaft bearing
retainer.
Wobbly clutch disc, or poor facing
contact
Replace disc.
Weakened torsion springs in clutch disc
Replace disc.
Clutch disc rivets loose
Replace disc.
Distorted pressure plate or flywheel
surface
Replace clutch cover or flywheel.
Weakened engine mounting
Replace engine mounting.
Loosened engine mounting bolt or nut
Retighten engine mounting bolt or nut.
Noisy clutch
Worn or broken release bearing
Replace release bearing.
Input shaft front bearing worn down
Replace input shaft bearing.
Excessive rattle of clutch disc hub
Replace disc.
Cracked clutch disc
Replace disc.
Pressure plate and diaphragm spring
rattling
Replace clutch cover.
Grabbing clutch
Clutch disc facings soaked with oil
Replace disc.
Clutch disc facings excessively worn
Replace disc.
Rivet heads showing out of facing
Replace disc.
Weakened torsion springs
Replace disc.
Summary of Contents for SWIFT RS415 2017
Page 2: ......
Page 4: ......
Page 6: ......
Page 331: ...Engine Lubrication System 1E 2 I3RH0B150001...
Page 404: ...1K 6 Exhaust System...
Page 452: ...2D 8 Wheels and Tires...
Page 464: ...3A 11 Drive Shaft Axle...
Page 722: ...5B 13 Manual Transmission Manual Transaxle Assembly Components S4RS0A5206028 I4RS0A520013...
Page 760: ...5C 14 Clutch...
Page 762: ...6 ii Table of Contents Special Tool 6C 38...
Page 812: ...6C 39 Power Assisted Steering System...
Page 860: ...7B 35 Air Conditioning System...
Page 1192: ...9L 5 Paint Coatings I4RS0A9C0004 A Apply sealant...
Page 1255: ...Prepared by 1st Ed Dec 2004...
Page 1256: ...21 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 1 OF 2 SERVICE MANUAL VOL 1 OF 2...
Page 1257: ...29 mm 99500 63J00 24E 99500 63J00 24E SERVICE MANUAL VOLUME 2 OF 2 SERVICE MANUAL VOL 2 OF 2...