Suzuki SWIFT RS415 2017, Service Manual

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5B-19 Manual Transmission:
3) Install 5th & reverse gear shift shaft (1) with 5th &
reverse gear shift guide shaft (2) into right case (5).
Reverse gear shift arm (4) has to be joined with
reverse gear shift lever (3) at the same time.
4) Make reverse idler gear (1) with reverse gear shift
lever (2), insert reverse gear shaft (3) into case (4)
through idler gear and then align “A” in shaft with “B”
in case.
5) Fasten reverse gear shift lever bolts after applying
thread lock cement.
: Thread lock cement 99000–32110
Tightening torque
Reverse gear shift lever bolt: 23 N·m (2.3 kg-m,
17.0 lb-ft)
NOTE:
• Make sure that washer (5) has been
installed in shaft at above the gear.
• Check to confirm that reverse gear shift
lever end has clearance “a” to idler gear
groove.
Distance between lever and idler gear shaft
“a”: 0.5 – 1.0 mm (0.02 – 0.04 in.)
6) Clean mating surfaces of both right and left cases,
apply sealant to right case (2) as shown in the figure
by such amount that its section is 1.5 mm (0.059 in.)
in diameter then mate it with left case (1).
“B”: Sealant 99000–31260
7) Install reverse shaft bolt (4) to which thread lock
cement has been applied, with aluminum washer
and tighten it to specified torque.
“A”: Thread lock cement 99000–32110
Tightening torque
Reverse shaft bolt (c): 23 N·m (2.3 kg-m, 17.0 lb-
ft)
8) Tighten case bolts (3) from outside tighten another
case bolts from clutch housing side to specified
torque.
Tightening torque
Transaxle case bolt (b): 23 N·m (2.3 kg-m, 17.0
lb-ft)
9) Install side bearing retainer as follows.
a) Install differential side bearing outer race to left
case and then tap and accustom outer race
using special tool and plastic hammer.
CAUTION:
Do not drive in a race with hammer.
Driving it may cause to damage bearing.
Special tool
(A): 09926–27610
I2RH01520081-
I4RS0A520036-
I3RM0A520043-