Suzuki SWIFT RS415 2017, Service Manual

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Brake Control System and Diagnosis: 4A-10
Master Cylinder Reservoir Removal and
Installation
S4RS0A4106011
Removal
CAUTION:
Brake fluid is extremely damaging to paint.
Do not allow brake fluid to get on painted
surfaces.
1) Disconnect fluid level switch coupler on reservoir.
2) Clean outside of reservoir.
3) Take out fluid with syringe or such.
4) Disconnect clutch reservoir hose clamp (2) and hose
(3) from reservoir (1) for MT vehicle.
5) Remove reservoir bolt (1).
6) Remove reservoir (2) and grommets (3).
Installation
1) When using new grommets, lubricate them with the
same fluid as the one to fill reservoir with. Then
press-fit grommets (1) to reservoir (2). Grommets
must be seated in place.
2) Install reservoir (2) to master cylinder with bolt (a).
Tightening torque
Reservoir bolt (a): 2.5 N·m (0.25 kg-m, 2.0 lb-ft)
3) Connect fluid level switch coupler on reservoir.
4) Connect clutch reservoir hose (1) to reservoir (2) for
MT vehicle.
5) Install clutch reservoir hose clamp (3) for MT model.
6) Fill reservoir with special fluid.
7) Upon completion of installation, check for fluid
leakage.
1. Master cylinder seal 7. Secondary piston stopper pin : 15 N
˜
m (1.5 kg-m, 11.0 lb-ft)
2. Circlip 8. Reservoir bolt “a” : Apply small amount of silicon grease (included in
spare parts) to mating surfaces of rod seal and
primary piston.
3. Piston guide 9. Grommet
: Apply brake fluid.
“b” : Apply small amount of rubber grease (included in
spare parts) to mating surfaces of O-ring and piston
guide / Secondary cup and piston guide.
4. Primary piston assembly
: Apply brake fluid to piston cup.
10. Reservoir : Do not reuse.
5. Secondary piston assembly
: Apply brake fluid to piston cup.
11. Reservoir cap
6. Master cylinder body
: Apply brake fluid to inside of cylinder.
: 2.5 N
˜
m (0.25 kg-m, 2.0 lb-ft)
3
1
2
I4RS0A410010-
1
2
3
I4RS0A410011-
1
2
(a)
I4RS0A410012-
1
2
3
I4RS0A410023-