
3-36 ENGINE
• Apply SUZUKI SUPER GREASE “A” to the O-ring and install
the intake pipe.
'
99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
• Install the thermostat. (
!
6-12)
• Install the thermostat cover.
• Apply SUZUKI BOND “1207B”/“1215” to the engine coolant
temperature switch
5
and tighten it to the specified torque.
+
99104-31140: SUZUKI BOND “1207B” (USA)
,
99000-31110: SUZUKI BOND “1215” (Others)
#
Engine coolant temperature switch:
30 N·m (3.0 kgf-m, 21.5 lb-ft)
CAMSHAFT
The camshaft should be checked for wear and also for runout of
cams and journals if the engine has been noted to produce
abnormal noise or vibration or to lack output power. Any of these
malconditions could be caused by a worn camshaft.
CAMSHAFT CAM WEAR
Worn-down cams are often the cause of mistimed valve opera-
tion resulting in reduced output power. The limit of cam wear is
specified for both intake and exhaust cam in terms of cam height
H
, which is to be measured with a micrometer. Replace cam-
shaft if found worn down to the limit.
%
Cam height
H
H
H
H
Service Limit (IN) : 33.130 mm (1.3043 in)
(EX) : 33.200 mm (1.3071 in)
(
09900-20202: Micrometer (25 – 50 mm)
Summary of Contents for LT-F500F 2002
Page 1: ......
Page 36: ...2 22 PERIODIC MAINTENANCE ...
Page 105: ...ENGINE 3 63 Pull the rope and check that the ratchet is pushed out ...
Page 135: ...ENGINE 3 93 Countershaft Driveshaft ...
Page 149: ...ENGINE 3 107 Install the spark plug 09930 10121 Spark plug wrench set ...
Page 224: ...COOLING AND LUBRICATION SYSTEM 6 19 ENGINE LUBRICATION SYSTEM Oil jet ...
Page 227: ...CHASSIS 7 3 Rear carrier Rear fender Fuel tank cover Mud guard Battery holder plate Rear box ...
Page 381: ...Prepared by August 2002 Part No 99500 44050 01E Printed in Japan 384 ...
Page 382: ...Printed in Japan K3 ...