Suzuki LT-A400, Service Manual

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5B-7 Manual Transmission:
Transmission Related Parts Inspection (LT-
F400/F)
B827H15206007
Refer to “Transmission Removal and Installation (LT-
F400/F) (Page 5B-3)” and “Countershaft Gear /
Driveshaft Gear Disassembly and Assembly (LT-F400/F)
(Page 5B-5)”.
Gearshift Fork to Groove Clearance
NOTE
The clearance for each gearshift fork plays
an important role in the smoothness and
positiveness of the shifting action.
Using a thickness gauge, check the gearshift fork
clearance in the groove of its gear.
If the clearance checked is noted to exceed the limit
specified, replace the fork or its gear, or both.
Special tool
(A): 09900–20803 (Thickness gauge)
Gearshift fork to gearshift fork groove clearance
Standard: 0.10 – 0.30 mm (0.004 – 0.012 in)
Service limit: 0.50 mm (0.020 in)
Gearshift Fork Groove Width
Measure the gearshift fork groove width using the
vernier calipers.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Gearshift fork groove width
Standard (Transmission):
4.50 – 4.60 mm (0.178 – 0.181 in)
Standard (Reverse):
5.00 – 5.10 mm (0.197 – 0.201 in)
Gearshift Fork Thickness
Measure the gearshift fork thickness using the vernier
calipers.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Gearshift fork thickness
Standard (Transmission):
4.30 – 4.40 mm (0.469 – 0.173 in)
Standard (Reverse):
4.80 – 4.90 mm (0.189 – 0.193 in)
Gear Position (GP) Switch Inspection (LT-F400/
F)
B827H15206008
Refer to “Gear Position Switch Inspection in Section 1I
(Page 1I-8)”.
Gear Position (GP) Switch Removal and
Installation (LT-F400/F)
B827H15206009
Removal
1) Turn the ignition switch OFF.
2) Drain engine oil.
3) Remove the generator cover. Refer to “Generator
Removal and Installation in Section 1J (Page 1J-5)”.
4) Disconnect the gear position switch lead wire
coupler (1).
(A)
I649G1520056-03
(A)
I649G1520057-03
(A)
I649G1520058-03
1
I827H1190031-01