Suzuki Liana RH413, Service Manual

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Fuel System: 1G-15
Fuel Pump Assembly Removal and Installation
S3RH0A1706023
WARNING
!
Before servicing fuel system, be sure to
observe “Precautions on Fuel System
Service”.
Removal
1) Remove fuel tank from vehicle. Refer to “Fuel Tank
Removal and Installation”.
2) Disconnect fuel cut valve hose (1), fuel feed line (2)
and fuel return pipe (3) from fuel pump assembly.
When disconnecting joint of fuel feed pipe (2) and
fuel return pipe (3) from fuel pump, unlock joint by
inserting special tool between pipe and joint lock
first.
Special tool
(A): 09919-47020
3) Remove fuel pump assembly (1) from fuel tank (2).
Installation
1) Clean mating surfaces of fuel pump assembly (1)
and fuel tank.
2) Put plate (2) on fuel pump assembly (1) by matching
the protrusion of fuel pump assembly (3) to plate
hole (4) as shown.
3) Install new gasket (2) and fuel pump assembly (1)
with plate (3) to fuel tank.
Tightening torque
Fuel pump assembly bolt (a): 10 N·m (1.0 kgf-m,
7.5 lb-ft)
4) Connect fuel cut valve hose (1), fuel return pipe (2)
(pipe joint) and fuel feed line (3) (pipe joint) to fuel
pump assembly.
CAUTION
!
When connecting joint, clean outside surface
of pipe where joint is to be inserted, push
joint into pipe till joint lock clicks and check
to ensure that pipes are connected securely,
or fuel leak may occur.
5) Install fuel tank to vehicle. Refer to “Fuel Tank
Removal and Installation”.
I3RH0A170006-01
I2RH01170021-01
3
3 1
2
4
4
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3
1
2
(a)
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