MOTORCYCLE
DATE:
Jul. 27, 2007
PAGE:
1
OF
14
SUBJECT:
NOTICE OF SET-UP MANUAL
APPLICABLE MODEL:
DL650AK8
EFFECTIVE ENGINE OR FRAME NO.:
REFERENCE:
This bulletin is to inform you of set-up procedures of DL650AK8.
Please inform your dealers of this notice.
DL650AK8 Set-Up Manual will not be issued because the set-up procedures for this model remain
unchanged from DL650K4 except the differences described below.
To set-up DL650AK8, please use the DL650K4 Set-Up Manual and this Service Bulletin.
DIFFERENCE BETWEEN DL650K4 AND DL650AK8
DL650K4 Set-Up Manual: 99505-01124-011
1. LOCATION OF PARTS [Page: 2, 3, 4]
Item
Part Name
Q’ty
Remarks
A
Windscreen
1
Screw
4
5 × 20 mm
Collared spacer
4
OD:14.0 ID:5.5 T:5.0
Rubber cushion (with nut)
4
5 mm L:17.0
B
Windscreen cover
2
Tapping screw
2
5 × 16 mm
C
Handlebars assembly
1
Clamp
2
Allen bolt
4
8 × 30 mm
Burring washer
4
OD:13.0 ID:8.5
Plastic cap
4
OD11.0
For handlebar clamp
bolt
Screw
1
5 × 25 mm
For left switch
Screw
1
5 × 40 mm
For left switch
Screw
1
5 × 30 mm
For throttle assembly
Strap
2
L:140
Clutch lever cover
1
Item
Part Name
Q’ty
Remarks
D
Handlebar balancer weight
1
Right
Screw
1
6 × 105 mm
Flange rubber cushion
1
L:34.0
Spacer
1
L:50.0
Spacer
1
OD:16.0 ID:6.5 T:4.0
Rubber cushion
1
L:15.0
Spacer nut
1
6 mm
E
Rear view mirror
2
Right and Left
F
Flange bolt
1
10 × 25 mm for
front brake caliper
G
Front wheel assembly
1
H
Helmet holder wire
2
I
Washer
2
OD:13.0 ID:6.5
J
Warning label set
7
For
E-19 CC selection
K
Warning label set
4
For
E-19 CD selection
L
Battery electrolyte
container
1
M
Owner’s manual set
1
N
Holder
1
For front brake
master cylinder
Flange bolt
2
6 × 22 mm
OD : Outside diameter (mm)
ID : Inside diameter (mm)
L
: Length (mm)
T
: Thickness (mm)
T
L
OD ID
NOTE:
The parts shown as Item J and K in the above table are supplied for limited markets.
Use washers of Item I for mounting the license plate.
Please hand over the parts shown as Items H and M in the above table to your customer together with
motorcycle.
