Surge master SMDK5000E Operator'S Manual Download Page 1

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U1 Lawn & Garden 250 CCA battery is not included

EMB MFG INC.

EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.surgemaster.ca

SMDK5000E & SMDK7300E

PORTABLE DIESEL GENERATOR

OPERATOR'S MANUAL

PRINTED IN CANADA

REV 111113

PART NUMBER: Z97081

Before putting the generator into service:

Do not attempt to start or operate the SMDK generator without

thoroughly reviewing this manual for safe and proper operation.

Keep this manual with the SMDK Generator at all times

EMB MFG INC.

SMDK5000E

SMDK7300E

Summary of Contents for SMDK5000E

Page 1: ...ster ca SMDK5000E SMDK7300E PORTABLE DIESEL GENERATOR OPERATOR S MANUAL PRINTED IN CANADA REV 111113 PART NUMBER Z97081 Before putting the generator into service Do not attempt to start or operate the...

Page 2: ...20 4 2 MACHINE COMPONENTS 21 4 2 2 SMDK5000E 21 4 2 3 SMDK7300E 21 4 3 MACHINE BREAK IN 22 4 4 PreOperation CHECKLIST 22 4 5 CONTROLS 23 4 5 1 Diesel Engine 23 4 5 2 Electrical Controls 24 4 5 3 Full...

Page 3: ...contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss of profits The manufacturer is under no circ...

Page 4: ...__________________________ Customer s Name _________________________________________ Contact Name _________________________________________ Dealer Name _________ _______________________________ Phone...

Page 5: ...three different types of labelling safety informative and product labels Safety Labels are pictorial and always with a yellow back ground colour and generally 2 panel The top panel shows the safety a...

Page 6: ...1 x 30 amp 120 240v twist lock L14 30 receptacle 1 x 30 amp 120v twist lock L5 30 receptacle 2 x 20 amp 120v GFCI 15 20R ground fault receptacles Electronic Power Monitor Display cycles between power...

Page 7: ...3 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typ...

Page 8: ...injury or death It is the owners responsibil ity to the operator to ensure familiarity and understanding of the machine DO NOT modify the equipment in any way Unauthorized modification may impair the...

Page 9: ...ons and of how it works Review the safety instructions with all users annually 5 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible...

Page 10: ...ly or using to acquaint yourself with the machine If this machine is used by any person other than yourself or is loaned or rented it is the machine owner s responsibility to make certain that the ope...

Page 11: ...al Each of the Safety Messages found on the safety signs on the engine and machine 2 Personal protection equipment including safety glasses safety shoes gloves hearing protection are recommended durin...

Page 12: ...and can be very difficult to extinguish 1 Allow the engine to cool if the generator has been in operation 2 Refuel only outdoors in a well ventilated area with the engine off 3 Never smoke near diese...

Page 13: ...e around this machine 11 Plug appliances directly into generator or use a heavy duty outdoor rated extension cord Make sure entire extension cord is free of cuts or tears and the plug has all 3 prongs...

Page 14: ...xhaust system can ignite or melt some materials 7 With the engine and exhaust system cool cover the generator to keep out dust 8 Do not use a nonporus sheet as a dust cover A nonporous cover will trap...

Page 15: ...result in injury 13 DO NOT operate engine with an accumulation of grass leaves paper or other combustible materials in the muffler area 14 DO NOT use this engine on any forest covered brush covered o...

Page 16: ...else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice...

Page 17: ...the generator indoors Caution A generator produces enough electrical power to cause serious shock or electrocution Using a generator in wet conditions such as in rain or snow or with wet hands could...

Page 18: ...Failure to increase to optimum load re will void the warranty Read the owners Cette g n ratrice au diesel a t c fonctionner r gime mod r ou fonctionnement r gime moyen ou entra nera terme la carbonisa...

Page 19: ...nd place in your pocket and wait for all mov ing parts to stop before servicing adjusting or repairing To prevent electrical shocks do not operate this generator in the rain or with wet hands Generato...

Page 20: ...Use a battery carrier to lift the battery or place hands at opposite corners to avoid spilling acid through the vents 3 Avoid contact with battery electrolyte External Contact Flush immediately with...

Page 21: ...nted on the end of the frame for convenient access and operation The unit is designed to provide electrical power for work or home or provide power at a remote location Each outlet is designed with a...

Page 22: ...checklist is provided for the opera tor It is important for both the personal safety and maintaining good mechanical condition that this checklist is followed Before operating the SurgeMaster Portabl...

Page 23: ...engine damage caused by an insuf ficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the system will automatically stop the engine Oil Alert Kubot...

Page 24: ...g details of the generator see Power Monitor section B C D E F IMPORTANT A circuit breaker that trips repeatedly may indicate a problem H G A 4 5 3 Full Power Feature The SMDK Series alternator is equ...

Page 25: ...aust and eventual engine failure The Power Monitor feature will help avoid costly engine repairs due to carbonizing damage caused by running in underload is not covered by warranty The Power Monitor w...

Page 26: ...its running watts at start up In other words wattage will spike at starting and level off to running continuous wattage when it is operating normally See wattage chart Resistive Load A resistive load...

Page 27: ...0 Television tube 43 flat screen 300 190 300 190 Drill 3 8 4 amps 600 440 Air Conditioner 10000 BTU 2200 1500 Drill 1 2 5 4 amps 900 600 Laptop Computer 200 250 200 250 Desktop Computer 600 800 600 80...

Page 28: ...usting or repairing To prevent electrical shocks do not operate this generator in the rain or with wet hands Generatorshouldbekeptdryandnotoperated on wet or damp surfaces Close and secure all guards...

Page 29: ...se properly rated grounded 3 prong extension cords tools and appli ances b Do not operate at temperatures above 100 F 40 C to prevent overheating of the engine or generator Always run for a few minute...

Page 30: ...ating Hints Position frame on a level area to minimize the chance of spilling fuel and maximize the fuel capacity of the tank Spilled fuel can be ignited by a spark from the electrical power system Do...

Page 31: ...ith 10 tires WK210 or 14 tires WK214 5 1 MOVING Wheel Kit 4 7 3 Residential The most economical way to supply power during a power outage is to use a portable generator and run extension cords into th...

Page 32: ...n a cool dry area on wooden blocks or a wooden pallet Charge it monthly to maintain an adequate charge 9 Store the machine inside in cool dry area Avoid storage areas with high humidity because that p...

Page 33: ...fficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants Never work under equipment unless it...

Page 34: ...pair it To ensure the best quality and reliability use only new genuine parts for repair and replacement Genuine factory replacement parts must be used to restore your equipment to original specificat...

Page 35: ...Connect positive lead of charger to positive terminal and negative lead to negative terminal 5 Charge battery according to the instructions from battery charger manufacturer and battery manufacturer...

Page 36: ...nch cm 29 25 x 20 25 x 23 75 74 3 x 51 5 x 61 0 31 5 x 21 0 x 23 75 80 0 x 53 5 x 61 0 Starting System electric start electric start warranty Residential Commercial 3 YR 3 YR Receptacles 1 x L14 30 1...

Page 37: ...72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5...

Page 38: ...for damage replace Ensure machine is off Breaker tripped Reset breaker check reason for breaker trip replace if defective Ensure machine is off Alternator problem check connections to control panel in...

Page 39: ...arden Battery For models SMDK5000E SMDK7300E The perfect battery to reliably get your generator started Z93204 WK214 Shown mounted on SMDK7300E WK210 TWO WHEEL KIT WITH 10 TIRES WK214 TWO WHEEL KIT WI...

Page 40: ...n Switch 22 Improper maintenance 33 INSPECTION 4 K Kohler 22 Kubota 22 L labeling 5 labelling information 5 LED indicator 24 Lubricants 32 M Maximum Wattage 25 MAX position 23 N Noise 11 O OFF 22 Oil...

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