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Sure

Step

TM

 Stepping Systems User Manual

3–13

Chapter 3: 

Sure

Step

TM

 STP-DRV-4035 Microstepping Drive

5th Ed., Rev. B     01/2019

Idle Current Reduction

Your drive is equipped with a feature that automatically reduces the motor current 
by 50% anytime the motor is not moving. This reduces drive heating by about 50% 
and lowers motor heating by 75%. This feature can be disabled if desired so that 
full current is maintained at all times. This is useful when a high holding torque 
is required. To minimize motor and drive heating we highly recommend that you 
enable the idle current reduction feature unless your application strictly forbids it.
Idle current reduction is enabled by sliding switch #4 toward the 

50% IDLE

 label, 

as shown in the sketch below. Sliding the switch away from the 

50% IDLE

 label 

disables the reduction feature.

Self Test

The SureStep drive includes a self test feature. This is used for trouble shooting. If 
you are unsure about the motor or signal connections to the drive, or if the SureStep 
drive isn’t responding to your step pulses, you can turn on the self test.
To activate the self test, slide switch #1 toward the 

TEST

 label. The drive will slowly 

rotate the motor, 1/2 revolution forward, then 1/2 rev backward. The pattern repeats 
until you slide the switch away from the 

TEST

 label. The SureStep drive always uses 

half step mode during the self test, no matter how you set switches 2 and 3. The self 
test ignores the 

STEP

 and 

DIRECTION

 inputs while operating. The 

ENABLE

 input 

continues to function normally.

50% IDLE

4

4

50% IDLE

Idle Current Reduction

Selected

No Current Reduction

(Factory Default)

TEST

1

1

TEST

Self Test ON

Self Test OFF

(Factory Default)

Summary of Contents for STP-DRV-4035

Page 1: ...Connection and Adjustment Locations 3 4 Connecting the Motor 3 5 Connecting the Power Supply 3 6 Connecting the Logic 3 7 Using Logic That is Not 5 volt TTL Level 3 9 The Enable Input 3 9 Setting Phas...

Page 2: ...ettings Optically isolated step direction and enable inputs Half 1 5 1 10 1 50 step switch selectable Automatic 50 idle current reduction can be switched off Block Diagram Optical Isolation Step V V S...

Page 3: ...Direction Signal Needs to change at least 2 microseconds before a step pulse is sent CW and CCW are viewed from the end opposite the drive end of the motor looking out of the shaft Enable Signal Logi...

Page 4: ...ctor STEP DIR EN Mounting Hole 1 of 6 Power Connector Motor Connector Switches for Selecting Current Step Resolution Current Reduction and Self Test Power On LED VDC STP DRV 4035 Step Motor Power Supp...

Page 5: ...P DRV 4035 microstepping drive Four Lead Motors Four lead motors can only be connected one way Please follow the wiring diagram shown to the right Note All AutomationDirect SureStep motors are four le...

Page 6: ...d information about choosing a different power supply please read the section titled Choosing a Power Supply in Chapter 7 SureStep System Power Supplies If your power supply does not have a fuse on th...

Page 7: ...into the drive signals a logic state to the phototransistors that are wired to the brains of the drive A schematic diagram input circuit is shown to the right You will need to supply a source of step...

Page 8: ...C N C Connecting to an Indexer with Sourcing Outputs Connecting to an Indexer with Sourcing Outputs COM DIR DIR DIR STEP STEP STEP Indexer with Sourcing Outputs STP DRV 4035 Drive EN EN N C N C Connec...

Page 9: ...e step position even when the amplifiers are disabled However the motor may move slightly when the current is removed depending on the exact motor and load characteristics Note If you have no need to...

Page 10: ...d 1 6 Each switch controls the amount of current in amperes A that its label indicates in addition to the minimum current value of 0 4 Amps There is always a base current of 0 4 Amps even with all fiv...

Page 11: ...PHASE 0 1 0 2 0 4 0 8 1 6 2 1 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 2 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 3 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 4 AMPS PHASE 0 1 0 2 0 4 0 8 1 6 2 5 AMPS PHASE 0 1 0 2 0 4 0 8 1...

Page 12: ...ooth motion microstep drives can be used to provide motion in convenient units When the drive is set to 2 000 steps rev 1 10 step and used with a 5 pitch lead screw you get 0001 inches step Setting th...

Page 13: ...ch below Sliding the switch away from the 50 IDLE label disables the reduction feature Self Test The SureStep drive includes a self test feature This is used for trouble shooting If you are unsure abo...

Page 14: ...nk To operate the drive continuously at maximum power you must properly mount it on a heat sinking surface with a thermal constant of no more than 4 C Watt Often the metal enclosure of your system wil...

Page 15: ...15 Chapter 3 SureStepTM STP DRV 4035 Microstepping Drive 5th Ed Rev B 01 2019 Dimensions 3 00 76 2 0 125 3 2 4 00 101 6 2 50 63 5 3 75 95 3 3 70 94 0 1 50 38 1 0 875 22 2 0 15 3 8 0 25 6 4 0 25 6 4 D...

Page 16: ...Chapter 3 SureStepTM STP DRV 4035 Microstepping Drive SureStepTM Stepping Systems User Manual 3 16 5th Ed Rev B 01 2019 BLANK PAGE...

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