BST106-F19 Weighing Controller
For: Dynamic Axle Weigher
Operation Manual V7.2
Changsha Supmeter Technological Co.,Ltd.
Page 1: ...BST106 F19 Weighing Controller For Dynamic Axle Weigher Operation Manual V7 2 Changsha Supmeter Technological Co Ltd...
Page 2: ...module with 1 1 000 000 internal resolution and sampling frequency 400Hz Special anti vibration digital filtering algorithm for ensuring the weighing stability and accuracy when there is strong vibrat...
Page 3: ...l 14 4 2 2 Model AC85 264V AC220V Terminal 14 4 3 DO DI FUNCTION DEFINITION 18 4 4 DO DI CONNECTION FOR TYPLE APPLICATION 19 5 OPERATION PROCEDURE 20 6 FUNCTION OPERATION 21 6 1 MAIN DISPLAY INTERFACE...
Page 4: ...n LoAd 38 6 5 F3 REC RECORD QUERY 39 6 6 F4 CLN DATA CLEARING 40 6 7 F5 LOC KEY LOCKER 41 6 7 1 Key unlocking oPEn 41 6 7 2 Key locking Locc 41 6 7 3 Password Set PASS 42 APPENDIX A PRINT FORMATS 43 A...
Page 5: ...ale Frame Grounding Protection For avoiding bodily injury from electric shock accident and keeping the loadcells separate from strong interference the scale frame should be connected with the electron...
Page 6: ...ypad Simplified Chinese keypad and Complex Chinese keypad Menu Shortcut mode operation with key tone Loadcell Interface Excitation Voltage Max Current DC10V 250mA 8 350 loadcells Signal Input Range 0...
Page 7: ...del Panel mounting 164 82 188mm W H D Model Explosion proof 340 390 205mm W H D Panel Cut out Size Model Panel mounting 153 77mm W H Operating Temperature 25 to 40 Storage Temperature 30 to 60 Relativ...
Page 8: ...ion Interface 3 1 Model Panel mounting Operation Interface F1 C CAL 0 ZERO T TARE ENT G N MENU SET RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK DISC HH H...
Page 9: ...8 3 2 Model Explosion proof Operation Interface RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK DISC HH HI LO LL 0 F1 G N MENU SET ENT T TARE 0 ZERO C CAL...
Page 10: ...ration with Power down Protection and Clearing Tare Weight ZEro Zero Fine Adjustment without Power down Protection and without Clearing Tare Weight The controller will switch to Gross Weight display T...
Page 11: ...NUM Axle No or Axle Count display TOT Total Axle Weight display SET Parameter setting state RUN ON Axle Weighing state OFF Waiting or Calibrating state ZERO Net Weight value Non load Zero Range Min V...
Page 12: ...connected 2 Check if the capacity of loadcell is too small 3 Check if the loading weight is too big oV tr Not meet the condition of Maunal Tare When Gross Weight is at the state with negative value d...
Page 13: ...Model Panel mounting Installation Outline Size W H D mm Front Panel Size W H mm Box Body Size W H mm Panel Cut out Size W H mm 164 82 188 164 82 152 76 153 77 Installation Mode 153 77 Panel Cut out S...
Page 14: ...13 4 1 2 Model Explosion proof Installation Outline Size W H D mm Mounting Size W H mm Mounting Hole Size mm 340 390 205 288 230 11...
Page 15: ...RNET POWER N L E LOADCELL SIG SIG EXC SEN EXC SEN SHD DO DI DO1 DO1 DO2 DO2 DO3 DO3 DO4 DO4 DO5 DO5 COM DI1 DI2 DI3 AO AO AO SHD COM1 COM2 ETHERNET LOADCELL SIG SIG EXC SEN EXC SEN SHD DO DI DO1 DO1 D...
Page 16: ...Input 3 EXC Excitation Voltage Excitation Voltage 4 SEN Feedback Voltage 5 EXC Excitation Voltage DC10V Excitation Voltage DC10V 6 SEN Feedback Voltage 7 SHD Shield Ground Shield Ground POWER Power In...
Page 17: ...utput 5V 100mA Output No Pin Description COM2 RS232 RS485 RS422 Profibus DP Ethernet Digital Communication Port It s optional to configure one of them DB9 Socket RS232 RS485 RS422 Profibus DP 1 B TXD...
Page 18: ...le 1 DO1 Normally Open Contact Output 1 2 DO1 3 DO2 Normally Open Contact Output 2 4 DO2 5 DO3 Normally Open Contact Output 3 6 DO3 7 DO4 Normally Open Contact Output 4 8 DO4 9 DO5 Normally Open Conta...
Page 19: ...DO3 7 DO4 HI Axle Weight Upper Limit Alarm 8 DO4 9 DO5 ZERO Non load Zero Range 10 DO5 11 COM COM DI Common Terminal GND 12 DI1 AXLE_ID Axle Identification ON There is an axle entering the weighing p...
Page 20: ...M DI1 DI2 DI3 Push Button Switch DI Common Terminal Axle Identification AXLE_ID Maunal Tare TARE Stop Axle Weighing Process Print Axle Weighing State RUN Axle Weighing Process Finished FINI Total Axle...
Page 21: ...peration Procedure Connection Power on Zero Calibration Other Settings Key locking Scale Setting Auto Zero Tracking Range Zero Fine Adjusting Range Setting Setpoint Setting Data Calibration Load Calib...
Page 22: ...EV FALL PACK DISC HH HI LO LL 0 In the Axle Weighing process display RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK DISC HH HI LO LL 0 Axle Count E00 E99 T...
Page 23: ...22 6 1 2 Gross Net Weight AO Output Value Ao RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK DISC HH HI LO LL 0 AO 4 00 20 00mA...
Page 24: ...e weighing system to correct Span Coefficient If there is no access to get the specification parameter values for Data Calibration then it s necessary to do Load Calibration LoAd Load Calibration Afte...
Page 25: ...Weighing Signal Linearity Test AoZF AO Zero Full Adjustment AotS AO Linearity Test dIdo DI DO Input Output Test dEFU RAM Reset Reset to factory defaults dStS Display DO Reliability Test F7 InF Produc...
Page 26: ...r Weight When Weight value Scale Capacity AO of weight signal will output current 20mA 103 dIV 1 500 1 Scale Division 1 2 5 10 20 50 100 200 500 104 ZEro 20000 999999 0 Zero Value Only for query 105 S...
Page 27: ...08 FrE 400 400 Sampling Frequency Hz 400 109 FILt 0 9 5 Anti Vibration Digital Filter Digit Cutoff Frequency 0 None 1 80Hz 2 56Hz 3 40Hz 4 28Hz 5 20Hz 6 14Hz 7 10Hz 8 7Hz 9 5Hz 110 StAb 2 20 10 Sample...
Page 28: ...eight for Span Calibration 125 totL 1 999999 12000 Total Capacity of Loadcells Total Capacity of Loadcells Loadcell Capacity Loadcell Number Only for query 126 SEnS 0 5000 5 0000 2 0000 Output Sensiti...
Page 29: ...Z 0 1 0 Auto Zero Initial Calibration after Power on 0 oFF 1 on without Power down Protection 129 InI t 0 1800 10 Auto Zero Initial Calibrating Time s 130 InI r 0 50000 50 Auto Zero Initial Calibrati...
Page 30: ...r the previous axle has been weighed After this time delayed if there is no new axle enter into the weighing platform the axle weighing process will end and the weighing record will be printed automat...
Page 31: ...Ao 0 3 3 AO Signal 0 groS Gross Weight 1 nEt Net Weight 2 dISP Displayed Weight 3 AnEt Axle Weight 208 Au Prt 0 1 1 Auto Print 0 oFF 1 on It s necessary to define print port Refer to Appendix A 209 Pr...
Page 32: ...munication Mode 0 HASC Host slave Modbus ASCII 1 Hrtu Host slave Modbus RTU 2 Cont Continuous Sending ASCII 3 Prt Print 4 USE1 User1 5 USE2 User2 6 USE3 Host slave BWT Netherlands 806 Con2 0 6 2 COM2...
Page 33: ...40Hz 40 10Hz 80 5Hz 100 4Hz 400 1Hz Note Baud Rate Max Sending Frequency 1200bps 5Hz 2400bps 10Hz 4800 bps 25Hz 9600 bps 50Hz 19200 bps 100Hz 115200 bps 100Hz 809 dAt F 0 3 0 Modbus Data Format Readin...
Page 34: ...not in the processes of F2 Calibration F6 Factory Adj the controller will lock the keypad and return to Main Display Interface automatically 903 dAtE 0 2 0 Date Format 0 yy EE dd Year Month Day 1 EE...
Page 35: ...MP DEV FALL PACK DISC HH HI LO LL 0 RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK DISC HH HI LO LL 0 MENU Exit ENT Save M M Main Display Interface MENU F1...
Page 36: ...and save the new Zero Value RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK HH HI LO LL 0 DISC Main Display Interface MENU F2 CAL ENT ZEro ENT M MENU Exit...
Page 37: ...PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK HH HI LO LL 0 DISC RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK HH HI...
Page 38: ...ire connection The voltage attenuation is big the voltage on both sides should be measured 6 wire connection The voltage attenuation is small Voltage Ratio can be set to 1 0000 RUN NUM PCS TOT SET GRO...
Page 39: ...SP3 FILL COMP DEV FALL PACK HH HI LO LL 0 DISC RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK DISC HH HI LO LL 0 Input Calibrating Weight 1 999999 Weight...
Page 40: ...TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1 SP2 SP3 FILL COMP DEV FALL PACK HH HI LO LL 0 DISC n Record No PCS Axle Count 1 99 no rEC No record Main Display Interface MENU F3 rEC ENT M ENT Input R...
Page 41: ...tor Password it s allowed to do the operation of Clear Records Main Display Interface MENU F4 CLn CLS CLr ENT M YES NO MENU Exit ENT Enter M CLS Clear Screen CLr Clear Records RUN NUM PCS TOT SET SUPM...
Page 42: ...ENT If inputted password is correct Key unlocking will be valid and LOCK will turn off Main Display Interface MENU F5 Loc ENT oPEn ENT M LL RUN NUM PCS TOT SET GROSS NET SUM LOCK SUPMETER ZERO NZ SP1...
Page 43: ...K DISC HH HI LO 0 ENT If inputted is Operator Password this operation interface will be skipped if inputted is Administrator Password Administrator Password AP or Operator Password oP can be modified...
Page 44: ...IME AXLES A01 A09 EAn TOTAL 001 2009 05 20 23 59 45 12 2 00t 2 40t 8 80t 30 80t Record No Axle Count Axle No 1 Weight Axle No 9 Weight Total Weight of Axle No 10 N Total Axle Weight of Axle No 1 N NO...
Page 45: ...hing state 0 Waiting or Calibrating state 40005 1 40005 2 40005 3 40005 4 40005 5 40005 6 40005 7 40005 8 40005 9 40005 10 40005 11 40005 12 1 Non load Zero Range 40005 13 1 Weight Value is stable 400...
Page 46: ...0xA500 Stop Axle Weighing Process Print 0xA501 Unused 0xA502 Unused 0xA503 Unused 0xA504 Unused 0xA505 Unused 0xA506 Unused 0xA507 Unused 0xA508 Unused 0xA509 Print 0xA50A Clear Screen 0xA50B Manual T...
Page 47: ...Weight UnLong 40015 R 03 Non load Zero Range Min Valid Axle Weight UnLong 40017 R W 03 10 Allowable Holding Time of Valid Axle Weight UnShort 40019 R W 03 06 Auto end Time UnShort 40020 R W 03 06 UnS...
Page 48: ...00123 4k DEC Weight Value 7 Bytes 30 39 2EH 0 9 Decimal Point Unit 1 Byte Space k t g 20 6B 74 67 Space None k kg Format B Displayed Characters Byte4 12 d 64 ID Code d Point Code 1 Byte 00 FF BIT7 0 U...
Page 49: ...Unit 6B k 13 SUM CC SUM Byte1 Byte2 Byte12 14 END 0D CR 15 END 0A LF Example 2 Sending Displayed Characters 2 dISP Byte Field Name HEX Note 1 START 3D 2 Weighing State 53 S 3 Data Name 44 D 4 ID Code...
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Page 51: ...gsha Supmeter Technological Co Ltd Address Building A6 Lugu International Industrial Park Changsha 410205 China Tel 86 731 85115100 Fax 86 731 85158100 Website www supmeter com cn E mail supmeter 163...