Superabrasive LAVINA ELITE L25GE User Manual Download

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LAVINA ELITE L25GE

User Manual

Tech Support Line: 800-987-8403 | www.superabrasive.com | [email protected]

Summary of Contents for LAVINA ELITE L25GE

Page 1: ...LAVINA ELITE L25GE User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 25GE 15 2020 2...

Page 3: ...arts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine...

Page 4: ...REMARK 21 MECHANICAL PARTS 21 CLEANING 21 CHECK HOURLY 21 CHECK DAILY 21 CHECK AND REPLACE AFTER THE FIRST 8 WORKING HOURS 21 CHECK AND REPLACE EVERY 50 WORKING HOURS 21 CHECK AND REPLACE EVERY 200 WO...

Page 5: ...ns LAVINA 25GE MAIN DESIGN The two main components are the carriage and main head The handle on the frame is adjustable in height and allows the operator to work in a correct and safe posture The LED...

Page 6: ...TA The data on the label provides the correct Voltage and kW needed for operational purposes Weight needed for transportation purposes production year and serial number needed for maintenance purposes...

Page 7: ...risks Such risks are Position Risks due to operator s incorrect working position Entanglement Risks due to wearing inappropriate working clothes Training Risks due to lack of operational training PROP...

Page 8: ...mental Solutions suggests usage when occupancy of a given work area is minimal CARB EPA The California Air Resource Board CARB and Environmental Protection Agency EPA also set limits for propane power...

Page 9: ...l Drager SENSIDYNE gas sampling system with YB 11038 Sensidyne dectector tubes DRAGER gas sampling system with YB 4620 Drager detective tubes GAS TECH Model CO 95 ENERAC POCKET 60 Manufactured by Ener...

Page 10: ...ane cylinders always should be stored outside in an upright position in a secure tamperproof steel mesh storage cabinet This cabinet may be located next to the building but with at least five feet 1 5...

Page 11: ...work in a correct and safe posture Fig 3 1 Fig 3 2 Fig 3 3 Fig 3 5 Choose the upright position to move easy the machine The machine has two built in weights Each one could stay in upward Fig 3 5 or d...

Page 12: ...e by using the handles of the carriage see fig 3 13 Do not lift any other loads on the machine Always use hoisting equipment rated for 350 kg 772 lbs or greater STORAGE Always store the LAVINA E machi...

Page 13: ...Regulator with lock off Individual items are available as replacement parts if necessary OVERVIEW OF FEATURES Closed Loop Fuel Management System The Fuel Minder uses closed loop feedback from the O2...

Page 14: ...tions Belt Inspections Tooling Inspections Each item has individual alerts at different hour intervals and the Fuel Minder will start alerting the user of upcoming maintenance within 3 hours of when i...

Page 15: ...abrasive and requires a factory assigned pin number to activate Tach Settings This allows you to adjust the tachometer for a carbureted or fuel injected engine It should come pre set to the correct op...

Page 16: ...anufacturer may void the user s authority to operate the device WATER FLOW CONTROL SYSTEM The operator can direct water to be sprayed in front of the machine Fig 4 1 by positioning the lever in the ho...

Page 17: ...terial left Be sure that the plates are always clean before mounting WARNING Always Secure the Quick Change tools with the security plate Fig 4 7 in red lock with the tool holder key Fig 4 8 and make...

Page 18: ...er Under the cover is the 30 Amp fuse for the electrical system and the contacts separating the electrical system between carriage and the main head 9 USB charger 10 Phone holder 11 Cover with cup hol...

Page 19: ...the service valve on the propane tank In case of an emergency ONLY press the Emergency Stop Button 7 When you are finished with the machine store the propane tank outside the building in a SECURE pla...

Page 20: ...has been modified for more efficient use on soft and medium concrete NATO WITH QUICK CHANGE ATTACHMENT Superabrasive s Nato resin pucks are a great tool choice for soft and hard concrete polishing app...

Page 21: ...ugs and vacuum hoses loose bolt or screws Tool holders Buffers and elastic element are consumables and must be visually checked daily and replaced if needed See that flanges or discs are mounted and l...

Page 22: ...amage or consume Return machine to authorized service center for overall checkup of the Engine For Propane safety have the machine serviced by a Certified Technician including emission check CHECK AND...

Page 23: ...er the intake the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the se...

Page 24: ...eck the engine oil level screw the dipstick in to get reading While changing engine oil check for leakage of engine oil at the various seals Do not exceed the 50 hour oil change interval Oil changes m...

Page 25: ...n is done 1 Disconnect the flexible hose supplying water under the cover of the machine Fig 8 4 1 All water connections in the machines are with fittings types Push In and Release button 2 Unscrew the...

Page 26: ...Superabrasive User Manual Original Language Lavina 25GE 15 2020 26 Figure 8 4 5 Figure 8 4 6 Figure 8 4 7 Figure 8 4 8 Figure 8 4 9 Figure 8 4 10 Figure 8 4 11 Figure 8 4 12...

Page 27: ...rneath is the coupling to disconnect the control module from the motor Disconnect the coupling disconnect the cable and move it to the main head Fig 8 4 13 Fig 8 4 14 Fig 8 4 15 Fig 8 4 16 Fig 8 4 17...

Page 28: ...emoving the pins This will require two people one person holds the carriage while the other pulls the pins Fig 8 4 24 Fig 8 4 25 After removing the pins carefully pull the carriage backwards to ensure...

Page 29: ...the belt must be 3 1 mm or 1 8 Inch ATTENTION NEVER OVER TENSION THE BELT THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION 8 6 REPLACING THE CLUTCH In case the electric clutch...

Page 30: ...the six screws of the cap Fig 8 7 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount the V Ring with the smallest lip of the V to inside Fig 8 7 5 just push the V Ring so the top...

Page 31: ...8 8 12 are reliably tighten Mount the holder on the machine using the same socket as mentioned in 8 6 Fig 8 8 10 Fig 8 8 11 The retaining washer fits into the central hole C of adaptor and the four bo...

Page 32: ...n is replaced with new one when the step drive of the chain tensioner is finished or there is a break in the integrity of the chain Unscrew the bolts Fig 8 9 1 and take out the cover Lift the machine...

Page 33: ...Fig 8 8 6 and the screw Fig 8 8 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 10 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND PLANETARY TENSIONER Check and repeat the instru...

Page 34: ...e is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not visible Arrange the belts in pos 6 as per the scheme paying...

Page 35: ...ad free Fig 8 11 14 Fig 8 11 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt washer...

Page 36: ...need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 12 3 Fig 8 12 4 Fig 8 12 5 Driven Chain Wheel is composed by two symmetrical halfs Fi...

Page 37: ...able or needs to be replaced send the machine back to Superabrasive or a local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURE...

Page 38: ...erabrasive Inc cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the SORE owner you should however be aware that Supera...

Page 39: ...ted part provided that such diagnostic work is performed at a warranty station 7 Superabrasive Inc is liable for damages to other engine or equipment components proximately caused by a failure under w...

Page 40: ...le cable 1 5 5 L20E20 10 00 Top Bracket 1 5 6 A62 00 00 00 Tank Assembly 1 5 7 30301210051 Bolt M6X16DIN6921 4 5 8 L25E20 50 00 Front panel 1 6 W2504 Propane Tank 1 7 L20GX 06 00 00 Regulator set 1 7...

Page 41: ...30313000173 Charger 1 8 30301240130 Distance Bush 2 9 GT EM40 Complete Monitor Assembly 1 10 30301221001 Washer 4DIN125A 2 11 30301240114 Nut M4DIN985 2 12 30311000753 Fuse Holder 1 13 30313000253 Fus...

Page 42: ...Superabrasive User Manual Original Language Lavina 25GE 15 2020 42...

Page 43: ...mount 1 34 30301210032 Bolt M8X35DIN6921 2 12 30301230257 Screw M8x30DIN7984 4 35 UT BS0201 LED Light 1 13 L13GX21 10 00 Handle Assembly 1 36 47 00 00 00 Water Valve assembly 1 14 L20GX 23 00 01 End...

Page 44: ...5x16DIN6921 1 4 30313000348 Fixed Elbow NPT Thread 3 5 30301240103 Nut 6DIN985 1 6 30313000057 UNIJET Body 1 7 30313000058 TEEJET Cup Strainer 1 8 A47 00 00 01 Orifice Plate 1 9 30313000060 UNIJET ADA...

Page 45: ...TF Thread 3 8 INC NPT1 4 1 4 30316000001 Filter 1 5 30313000348 Fixed Elbow NPT Thread 1 11 LAVINA 25GE WATER INSTALLATION No Item No Description Pcs 1 See table 2 BUMPER 025X300 PE Tube 1 2 025X130 P...

Page 46: ...0 97 Guard Oil Drain Valve 1 9 SAB 3 8 16X1 1 4 Bolt 4 10 L25G 10 00 66 Tensioning Device Support 1 11 30301230004 Screw M8X25DIN912 2 12 30308000106 Endless Transmission Belt 1 13 L25E10 70 00 Gard A...

Page 47: ...Type A 1 7 L25E19 00 00 1 Top Cover Assembly 1 8 30301210048 Bolt M6X12DIN6921 3 9 30301210051 Bolt M6X16DIN6921 6 10 L25GE19 20 00 2 Inspection Cover 1 11 L25GE10 00 99 1 Sealer Inspection Cover 1 Fo...

Page 48: ...Ring Type A 3 5 30301210051 Bolt 6 16DIN6921 15 6 L25X 14 00 00 R2 Bottom Cover Assembly 1 6 1 L25X 14 00 01 Bottom Cover 1 6 2 30301230017 Screw M6X10DIN7991 10 9 36 6 3 L25LS 14 00 03 Outer Cover 3...

Page 49: ...y 3 13 1 30301210032 Bolt M8X35DIN6921 4 14 L25E10 00 01 K Disc 1 15 30302000008 V Ring Type A 1 16 30301250007 Retaining Ring 1 17 08BH 1 78 Chain 1 18 30303000024 Roller Assembly 2 19 30301210051 Bo...

Page 50: ...L25X 04 00 00 Pulley Unit Assembly 1 6 L25X 10 00 44 Front Washer 1 7 30301230009 Screw M5X12DIN912 1 18 LAVINA 25GE BOTTOM COVER 2 PARTS No Item No Description Pcs 1 30308000152 Timing Belts 1 2 3030...

Page 51: ...1 Screw M8X12DIN7991 10 9 12 2 2 A25 00 10 Buffer 6 3 A41 20 03 K Driving Set A41 1 3 1 A41 20 03 Elastic Element 1 3 2 30301240124 Self Locking Nut M6DIN980V 12 3 3 30301230123 Screw M6X30DIN7991 10...

Page 52: ...l Original Language Lavina 25GE 15 2020 52 For machines before Serial 2001L25GE1630 LAVINA 25GE OPTION No Item No Description Pcs 1 L25GE02 20 00 K Lever Assembly 1 2 L25GE02 10 00 K Lever mount 1 3 L...

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