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Superabrasive Lavina 16 Pro, User Manual

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LAVINA

®

 16 Pro User Manual

 

 

 

 

 

 

 

 

Tech Support Line: 800-987-8403 | www.superabrasive.com | [email protected] 

Summary of Contents for Lavina 16 Pro

Page 1: ...1 LAVINA 16 Pro User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us ...

Page 2: ...y with SA tool holder 11 Assembly and parts specification of the main head Bottom cover assembly 12 Assembly and parts specification of the main head Bottom cover 12 Assembly and parts specification of the main head Motor and weight support 13 Assembly and parts specification of the main head Top cover 13 Assembly and parts specification of the main head Disc assembly 14 Assembly and parts specifi...

Page 3: ...RNING The Lavina 16 Pro machine is manufactured and fitted for the above mentioned applications only Every other use may possess risks to the persons involved MACHINE CHARACTERISTICS The Lavina 16 Pro is made of two main component sections LAVINA 16 PRO MAIN DESIGN The two main component sections the carriage 1 and main head 2 The handle on the frame is adjustable in height and allows the operator...

Page 4: ...eventeenth individual Directive of Article 16 1 of Directive 89 391 EC However as previously stated the operator must wear ear protectors LABEL DATA The data on the label provides the correct voltage and kW needed for operational purposes Weight needed for transportation purposes production year and serial number needed for maintenance purposes CUSTOMER SERVICE For customer assistance and technica...

Page 5: ...o all safety instructions All electric connections and cables must be inspected for potential damages Ground wire system of the power supply must be also inspected Perform general daily inspections of the machine and inspect the machine before each use Always inspect the safety devices The emergency break must be clear and working The tool protector must be working The machine must be clean Never ...

Page 6: ...m the carriage Fig 3 4 The head of the Lavina 16 Pro has one bar and a support used as handles intended for easy moving and transportation Fig 3 5 The Lavina 16 Pro is engineered with easy transportation in mind The ability to dismantle the machine in two parts allows convenient transportation and storage Fig 3 4 Fig 3 6 STORAGE Always store and transport the Lavina 16 Pro in a dry place Never tra...

Page 7: ...o ensure that the machine is in working condition Check the potentiometer 6 and ensure that it is set at the working speed If working wet add water to the floor surface If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and turn the start switch 5 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overl...

Page 8: ...it is not always possible to add a weight Some tools work too aggressively and the machine can stop The weight can be ordered with item number L16 12 00 00 00 BELT REPLACING TOOL You need the belt replacing fig 5 3 tool when you want to replace the belt It is explained below in chapter Troubleshooting This tool can be ordered with number L16 11 00 00 00 TOOL HOLDER KEY The tool holder key Fig 5 4 ...

Page 9: ...low the surface profile It is possible to leave away three of the six buffers to have more flexibility The buffers and the spider are consumables the less buffers mounted the shorter the life of the spider and buffers A tool can be attached with use of the tool holder key To order any parts customer has to provide the machine model and serial number Without this information customer is responsible...

Page 10: ...n Qty Note 1 L16P 01 00 00 00 Main Head 1 see fig 6 3 2 L16P 02 00 00 00 Carriage With Control Box 1 see fig 6 13 3 L16P 00 00 00 01 Three Way Air Duct 1 4 D40L950 Vacuum Hose 2 5 D9L740 Water Hose 1 6 L25SPS 07 03 00 00 Pin Assembly 2 Item Number Description Qty Note 1 L16 10 02 00 10 03 Electro Motor 1 2 L16Р 01 05 00 00 Base Plate Assembly 1 see fig 6 10 3 L16 03 00 00 00 Top Cover Assembly 1 s...

Page 11: ...OLDER To order any parts customer has to provide the machine model and serial number Without this information customer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Quantity 4 M8x20DIN912 Bolt 12 8 A15 00 00 SA Tool Holder 3 9 A16 00 00 Sealer Cap 3 10 D68x2 5 O Ring 3 Figure 6 4 ...

Page 12: ...tomer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty Note 11 L16P 01 04 00 00 Bottom Cover Assembly 1 see fig 6 6 12 M15X14DIN933 Bolt 8 13 M5DIN125А Washer 8 14 L1640x30x2 5 Flat Belt 1 15 M6x16DIN7991A2 Bolt 1 16 L25SPS 00 00 00 15 Front Washer 1 17 L430 00 00 00 01 Central Pulley 1 18 DIN6885А8x7x36 ...

Page 13: ... model and serial number Without this information customer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty 23 M10x30DIN912 Bolt 4 24 M10DIN127B Spring washer 4 25 M10DIN125А Washer 4 26 M6x10DIN967 Screw 4 Item Number Description Qty 27 M5DIN934 Nut 4 28 M5DIN127B Spring Washer 4 29 M5DIN125А Washer 4 30...

Page 14: ...e correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty 33 B65DIN471 Retaining Ring 1 34 L25SPS 00 00 00 23 Compensating Ring 1 35 L16P 00 00 00 08 Disc 1 36 TWVA01200 V Ring 1 Item Number Description Qty 37 M8x30DIN912 Bolt 6 38 M8DIN7980 Spring Washer 6 39 M8x25DIN7991 Bolt 2 40 L25SPS 07 00 00 02 R Right Fork 1 41 L16P 01 05 01 00 Base Pl...

Page 15: ...ng the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty 50 M16DIN439B Nut 3 51 M16DIN127B Spring Washer 6 52 M16DIN125А Washer 6 53 А100 13943 86 Retaining Ring 2 54 6013 Roller Assembly 2 55 L25SPS 00 00 00 34 Distance Ring 1 56 L16Р 01 01 00 00 Roller unit assembly 2 57 D4x2X395 Seal 1 58 L16 00 00 00 03 Balancing Roller 1 59 L16Р 01 ...

Page 16: ... be refunded if the part ordered is wrong Item Number Description Qty 1 L16 01 07 01 00 Control Box with buttons 1 2 L16P 02 04 00 00 Upper Frame 1 3 L25SPS 02 00 00 18 Nut 2 4 L16 01 05 00 00 Handle Assembly 1 5 A58194 Swivel Bolt For Handle 1 6 М8x30 DIN 912 Bolt 4 7 М8DIN127В Spring Washer 4 8 М8DIN125А Washer 4 9 P880 Seal 1 10 L16P 02 01 00 00 Lower Frame 1 11 POEV250 5KSG Wheel 2 12 L16 01 0...

Page 17: ...rmation customer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong Item Number Description Qty 1 XB7 ES542 P Emergency Stop 1 2 АL307d5 Alarm Led 1 3 F5 Led Holder 2 4 LED53600 8 Power Loss Led 1 5 M22WK M22A M22K10 Switch button two positions 1 6 M22WLK3G M22A M22K10 M22LEDG M22K01 Switch button three positions 1 7 M22R4K7 Potentiom...

Page 18: ...e control parts they should be replaced immediately Replace worn vacuum and water hoses Carefully inspect the seal rings and bearings of the grinding units and replace any showing signs of excessive wear The Disk assembly L25P 01 01 00 00 and O ring D68 under Pulley unit are consumables and have to be checked and replaced See Assembly and parts of the Main Head For more information refer to chapte...

Page 19: ...VINA 16 PRO ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200 240 Volt AC 1PH 200 240V 50 60Hz The motor is connected in Delta triangle 230 Volt reminder for the wire connection of the motor LAVINA 16 PRO ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 7 3 Figure 7 2 Figure 7 4 ...

Page 20: ...e always the blue thread locking adhesive except of the bolt to lock the buffers depending on the number of buffers the holder can be more flexible or rigid REPLACING BELT AND PULLEY UNITS In this section we explain how to replace the belt and the pulley units In some instances the belt can be replaced without replacing the pulley units although it is always necessary to ensure that the pulley uni...

Page 21: ... 16 REPLACEMENT OF THE PULLEY UNITS Set the bottom cover assembly aside Fig 8 21 Remove the belt by turning the pulleys by hand while pushing the belt off Fig 22 Turn the units to ensure that the bearings are working properly Fig 8 23 Units whose bearings are worn out or do not turn with ease should be replaced First unscrew the nut which is holding the pulley unit Fig 8 24 Fig 8 25 When released ...

Page 22: ... width is very important otherwise if the belt is initially mounted complete over the pulleys it will be over tensioned and destroyed ATTENTION NEVER OVER TENSION THE BELT THE BELT WILL BE DAMAGED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Apply the seal ring in the channel of the aluminum cover and close the machine Reassemble in the same manner Your Lavina16 Pro is now ready for use MOTOR CO...

Page 23: ...perabrasive Owner s Manual Original Language LAVINA 16 Pro 1 2012 23 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technical Manual ...

Page 24: ...Superabrasive Owner s Manual Original Language LAVINA 16 Pro 1 2012 24 ...

Page 25: ...Superabrasive Owner s Manual Original Language LAVINA 16 Pro 1 2012 25 ...

Page 26: ... This warranty is limited to repair or replacement of covered components and reasonable labor expenses All warranty returns must be shipped freight prepaid The above warranty conditions may be changed only by Superabrasive Superabrasive reserves the right to inspect and make a final decision on any machine returned under this warranty This warranty applies to new used and demo machines Superabrasi...

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