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Manual

Version

October 2019

EPSILON 12V90Ah

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Summary of Contents for EPSILON 12V90Ah

Page 1: ...Manual Version October 2019 EPSILON 12V90Ah ...

Page 2: ...ring the use of the product user safety should always be ensured so installers users service personnel and third parties can safely use the Li ion battery Copyright Super B All rights reserved Licensed software products are owned by Super B or its subsidiaries or suppliers and are protected by national copyright laws and international treaty provisions Super B products are covered by Dutch and for...

Page 3: ...itions 9 3 4 Scope of delivery 9 3 5 Connections indicators and battery controls 10 3 5 1 J1 CAN1 RJ45 11 3 5 2 J2 Inputs WR MPC3 3mm Male Header 11 3 5 3 J3 Monitor WR MPC3 3mm Male Header 11 3 5 4 J4 Outputs WR MPC3 3mm Male Header 12 3 5 5 J5 CAN 2 RJ45 12 3 5 6 S1 Push button 12 3 5 7 S2 Configuration Switch 13 3 5 8 X1 X2 Battery terminals 13 3 5 9 Bluetooth 13 3 5 10 LED Indicators 14 3 5 11...

Page 4: ... to the Li ion battery 23 4 7 Connecting Li ion batteries in parallel 23 4 8 Disconnecting the Li ion battery 24 5 Battery use 24 5 1 General information 24 5 2 Charging 24 5 2 1 Charging rate 24 5 2 2 Battery balancing 25 5 3 Li ion battery self consumption 25 5 4 Battery History Recording 25 6 Inspection and cleaning 25 6 1 General information 25 6 2 Inspection 25 6 3 Cleaning 26 7 Storage 26 8 ...

Page 5: ...Do not mix batteries of different manufacture capacity size or type within a device Keep the Li ion battery clean and dry Secondary batteries need to be charged before use Always use the correct charger and refer this manual for proper charging instructions Do not leave the Li ion battery on prolonged charge when not in use During long periods of storage maintenance charging is needed to prevent d...

Page 6: ...ctual status of your Li ion battery 2 2 Intended use The Epsilon 12V90Ah Li ion battery serves as a energy source of 12V in power systems for recreational vehicles commercial vehicles leisure boats commercial vessels and stationary applications Potential applications of this Li ion battery include off grid power supply marine power supply medium for renewable energy storage and traction battery fo...

Page 7: ...iFePO4 Safe lithium technology Integrated short circuit protection Integrated BMS Battery Management system Terminals for 2x M8 bolts Integrated protection device for maximum protection and safety Communication interface Bluetooth wireless and CANopen wired Battery monitoring History Storage Adaptive cell balancing Monitoring via BeInCharge Bluetooth app for iOS and Android 3 2 Product specificati...

Page 8: ...re long term 1 month 18 C to 28 C 64 F to 82 F Relative humidty 10 90 Table 5 Temperature specifications 1 When temperature is 0 C 32 F and 45 C 113 F performance will be degraded Charging rate between 0 C 32 F and 10 C 14 F will become 400mA and 8A between 45 C 113 F and 60 C 140 F 3 2 5 Compliance specifications Certifications CE FCC UN 38 3 UN ECE R10 05 Shipping classification UN 3480 Table 6 ...

Page 9: ...clean dust free well ventilated space Do not expose the Li ion battery to fire water solvents or excessive heat 3 4 Scope of delivery 1 2 3 4 5 6 7 8 9 10 Figure 1 Components 1 1x Super B Epsilon 12V90Ah Li ion battery 2 1x Tool combined 2 5mm 6mm Allen key 3 2x Allen Bolt M8 x 20mm 4 2x Hex bolt M8 x 16mm 5 4x Spring washer M8 6 2x Plain washer M8 7 1x Removable automotive battery pole positive 8...

Page 10: ...ns indicators and battery controls J1 RJ45 CAN1 J2 Inputs 4 Pins J3 Monitor 6 Pins J4 Outputs 8 Pins J5 RJ45 CAN2 S1 Push Button S2 Configuration switch X1 Battery Terminal up to 1x 95mm2 wire connection or standard automotive terminal X2 Battery Terminal up to 1x 95mm2 wire connection or standard automotive terminal ...

Page 11: ...nterface 3 5 2 J2 Inputs WR MPC3 3mm Male Header PIN Service description Function Range Range 1 IN 1A For future use 0 60Vdc 2 IN 1B For future use 3 IN 2A Storage mode See chapter 7 0 60Vdc 4 IN 2B Storage mode See chapter 7 Table 9 Inputs J2 3 5 3 J3 Monitor WR MPC3 3mm Male Header PIN Service description Function Range 1 Battery Power 5 18Vdc 2 State of Charge SoC SoC Indication 0 10Vdc 3 Not C...

Page 12: ...vate when SoC 20 and will turn off when SoOC is 100 2 Inverter control will activate when SoC 25 and will turn off when SoC is 20 3 5 5 J5 CAN 2 RJ45 PIN Service description Type of signal to the product 1 CAN High Communication 2 CAN Low Communication 3 CAN Ground Power 4 Not Connected 5 Not Connected 6 CAN Shield EMC 7 Not connected 8 CAN Power Looped through and not used by Li ion battery Table...

Page 13: ...abled Table 14 CAN Protocol Configurations 1 When CANopen is switched off the Li ion battery will consume less power see chapter 5 3 3 5 8 X1 X2 Battery terminals PIN Service description Range Function 1 Battery Terminal Minus supply of battery 2 Battery Terminal 14 6Vdc Plus supply of battery Table 15 Battery terminal interface 3 5 9 Bluetooth Service description Type of signal to the product Ran...

Page 14: ...mode 3 On Off Off Operational mode 4 Off On Off Warning mode Table 17 LED Mode When the Li ion battery is in operational mode not charging or discharging LED indicator flashes every 3 seconds see for more information Chapter 10 Troubleshooting The Green and the Red leds will flash 10 times before the Li ion battery goes to Empty Deep discharge Storage mode ...

Page 15: ...fication If a critical alarm occurs during operational mode the mode management function goes to alarm mode Operational mode The Li ion battery is fully operational No error is detected Warning mode The Li ion battery parameters are out of specified limit s 3 5 12 System components operation modes dependencies Operating mode Protective disconnect device Communication BMS Configuring mode Open Yes ...

Page 16: ...718531361331 BM01 Battery monitor SB BM01 12V 8718531361041 BM01 Epsilon Cable SB BM01 cable Epsilon 8718531361348 Touch Display Epsilon Cable SB Touch display Epsilon 5m cable 8718531361454 Push button Push button 8718531361515 Auto restart Auto restart 8718531361508 Table 19 Optional components that can be used with the Li ion battery 4 Installation 4 1 General information Warning 12V systems on...

Page 17: ... move around in its compartment during use Use appropriate LN5 fastening brackets for mounting 4 3 2 Set the Li ion battery in normal operation mode The Li ion battery is pre programmed in storage mode Before it is used the Li ion battery must be set up in normal operation mode The Li ion battery can be set to normal operation mode by one of the following procedures Press the S1 Push button for 2 ...

Page 18: ...1 terminal first as this may lead to short circuits 2 Connect the load or charger to the X1 terminal of the Li ion battery Figure 4 3 Ensure both contacts are tightened 20nm 4 Place the handle covers over the terminals Figure 5 Figure 4 Connecting power cables with automotive type terminals Figure 5 Place the handle covers over the terminals 6 5 4 1 2 2 3 5 2x 2x 3 20 Nm ...

Page 19: ...r and plain washer to connect the Li ion battery cable Warning Do not connect the X1 terminal first as this may lead to short circuits 3 Connect the X1 terminal of the Li ion battery Figure 7 Use the included M8 bolt spring washer and plain washer to connect the Li ion battery cable 4 Ensure both contacts are tightened to 20Nm 5 Place the handle covers over the terminals Figure 8 2 3 5 2x 2x Figur...

Page 20: ...rs a Lift the handles 30 Figure 9 b Remove the handles by pulling them outwards Figure 10 2 Connect the load or charger to the X2 terminal of the Li ion battery Figure 11 Warning Do not connect the X1 terminal first as this may lead to short circuits 3 Connect the load or charger to the X1 terminal of the Li ion battery Figure 11 4 Ensure both contacts are tightened 5 Place the accessory caps over...

Page 21: ... the handles 30 1 1 2 1 1 2 Figure 10 Remove the handles by pulling them outwards 1 2 Figure 11 Connecting power cables with automotive type Figure 12 Place the accessory caps over thet terminals Accessory caps are not provided by Super B ...

Page 22: ...umulated stub length 250 m 11 m 55m Table 20 Wired network interface cable lengths CAN Cables Use a standard UTP cable to connect the Li ion battery to your application Termination Resistors A high speed bus requires termination at the two ends of the bus Use termination resistors at the end nodes to impede reflections on the line The value of this resistor should be 120 ohms Figure 13 Example of ...

Page 23: ...onnecting a charger to the Li ion battery 4 7 Connecting Li ion batteries in parallel The max number of Li ion batteries in parallel is 8 To divide the current equally amongst batteries use the schematic bellow X2 Minus Plus Load OK S2 S1 J4 J5 J1 J3 J2 X1 _ X2 S2 S1 J4 J5 J1 J3 J2 X1 _ X2 S2 S1 J4 J5 J1 J3 J2 X1 _ X2 Minus Plus Load NOT OK S2 S1 J4 J5 J1 J3 J2 X1 _ X2 S2 S1 J4 J5 J1 J3 J2 X1 _ X2...

Page 24: ...Li ion battery before use 5 2 Charging Warning Never charge the Li ion battery with a charging current larger than 1C Warning Stop charging in case the Li ion battery switches into warning mode Caution Disconnect the charger from the Li ion battery if it is not used for a long time Caution To charge the Li ion battery use a charger which is suitable for charging Lithium Iron Phosphate batteries 1 ...

Page 25: ...uper B 6 Inspection and cleaning 6 1 General information Warning Never attempt to open or dismantle the Li ion battery The inside of the Li ion battery does not contain serviceable parts 1 Disconnect the Li ion battery from all loads and charging devices before performing cleaning and maintenance activities see paragraph 4 8 2 Place the enclosed protective caps over the terminals before cleaning a...

Page 26: ... to recharge or use it Replace it with a new Li ion battery See chapter 3 2 4 for storage temperature conditions The self discharge of the Li ion battery is 3 per month Warning Always set the Li ion battery in storage mode before storage The Li ion battery can be set in storage mode via the BeInCharge mobile application or by using the external push button 1 Charge the Li ion battery to 80 of its ...

Page 27: ...attery in accordance with local state and federal laws and regulations Batteries may be returned to the manufacturer 10 Troubleshooting Problem Possible situation Solution The Li ion battery cannot be discharged Li ion battery is in operation mode Green LED is lit or flashing Chapter 3 5 10 Check the installation of the Li ion battery Li ion battery is in storage mode No LED is lit or flashing Cha...

Page 28: ... cells within the Li ion battery are not properly balanced or the Li ion battery is worn out Perform one full charge 100 SoC cycle to balance the cells Bluetooth errors connection problems Connection rejected Remove Bluetooth pairing from device settings Verify no other device is using the Bluetooth connection Cannot put the Li ion battery in storage mode Make sure the device is bonded by double p...

Page 29: ... the customer has the option to either repair or replace such products by new products or to refund the invoice value exclusive of any dispatch costs 11 3 Super B grants a three year limited warranty for damages caused by manufacturing defects starting at the time of delivery Damages caused by manufacturing defects do not include damage resulting from a general wear and tear b short circuit c over...

Page 30: ...oned in clause 11 3 leading to damage to the Super B products or to any other device located near those products or b consequential damage including but not limited to loss of profit loss of production loss of business interruption loss of product and loss of capacity irrespective of the cause of such consequential loss or c goodwill 11 8 To the extent that a court determines that the limitation o...

Page 31: ...For more information please contact Super B Lithium Power B V Demmersweg 3 7556 BN Hengelo Ov The Netherlands Tel 31 0 88 0076 000 E mail info super b com www www super b com Manual October 2019 ...

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