Sunrise Medical Quickie Q50R Service Instructions Manual Download Page 1 | Manualshive

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Q50R REV.A

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Quickie
Q50R

Service Instructions

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Summary of Contents for Quickie Q50R

Page 1: ...1 Q50R REV A 3 Quickie Q50R Service Instructions ...

Page 2: ...ns and warning statements 5 2 3 Decals used on the wheelchair 5 3 0 Tools parts and components 6 3 1 Tools 6 4 0 Spare parts 7 5 0 Maintenance Cleaning 7 5 1 Maintenance 7 5 2 Tyre maintenance 9 5 3 Cleaning and disinfection 9 6 0 Service Instructions 10 6 1 Assembly replacement and adjustment instructions 10 6 2 Assembling and replacement instructions Q50R 12 Removal of castor wheel from castor f...

Page 3: ... the part concerned This information is provided on the identification plate See Identification of the product If you have any questions about the use maintenance or safety of your wheelchair please contact your local approved Sunrise Medical service agent If you do not know of an approved dealer in your area or have any other questions please write or telephone Available documentation The followi...

Page 4: ...ymbols used in this manual Warning symbol Follow the instructions next to this symbol closely Not paying careful attention to these instructions could result in physical injury or damage to the wheelchair base or the environment Reference symbol The symbol refers to a separate user manual This reference will indicate the specific user manual and the section to which is being referred ...

Page 5: ...y periods of time Certain parts of the wheelchair such as the seat the back and the armrests can become hot if they have been exposed to full sunlight for too long This may cause burns or allergic reactions to the skin Avoid using it for a long time in a low temperature environment The low temperature environment will cause the battery capacity to decrease and the power consumption will increase L...

Page 6: ...e Quantity Description Size mm 1 Screwdriver flatheaded 2 Ring spanner 13 22 5 Hex Key 2 5 3 4 5 8 1 Screwdriver crosshead Use only high quality tools for the adjustment s described Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article This prevents the rotation of hexagons of fastening articles and spanners that may affect proper adjustment ...

Page 7: ...ation plate of the wheelchair when contacting your dealer The wheelchair should be serviced by your authorized Sunrise dealer twice a year or in the case of intensive use every year For a list of approved authorized dealers in your area please contact Sunrise Medical Service Centre The contact details of your local Sunrise medical service Centre can be found on the back cover of this booklet Natio...

Page 8: ...ns are in place Make sure that the backrest is correctly fitted and adjusted Visually inspect the wheelchair to make sure the leg rests armrests etc are correctly positioned and attached to the wheelchair and all fasteners are sufficiently tightened Checking clothing on potential entrapment When operating the wheelchair ensure that your clothing does not hamper the wheelchair i e too long Before u...

Page 9: ... solution is reapplied to the fastener Check all Velcro fastening straps for correct adhesion when pressed together Ensure that any contamination such as fluff hair etc is removed from the Velcro straps Such contamination may affect adhesion Monthly checks Perform the monthly check routine before driving as described below All fasteners should be checked monthly for wear such as loose bolts or bro...

Page 10: ...pray To do this you must use a suitable disinfectant for rapid alcohol based disinfection of medical products and medical devices Please take into account the manufacturer s instructions for the disinfectant you are using Do not use solvents bleaches abrasives synthetic detergents wax polishes or aerosols Disinfectants may be used in dilution as specified by their manufacturer Ensure surfaces are ...

Page 11: ...er illustrated assembly and replacement instructions Every separate visual instruction is prefaced with Preparation remarks Instructions Tools used Notice if applicable extra notes covering information you need when executing the specific task ...

Page 12: ...ning torque for A bolt is 10 Nm Fig 6 2 2 2 Wheel assembly B will fall from the castor fork when bolt is removed Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the castor wheel from the castor fork Rebuild the wheelchair in reverse order once completed ...

Page 13: ...nside the castor assembly Tightening torque for B bolt is 10Nm 15Nm Fig 6 2 4 3 Remove the C castor fork from the castor arm Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the castor fork from the front or rear castor arm Rebuild the wheelchair in reverse order once completed ...

Page 14: ...B will fall from the front support plate when bolt is removed Fig 6 2 7 3 Remove bolt C using 5mm hex key Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the front support plate from the wheelchair base Rebuild the wheelchair in reverse order once completed ...

Page 15: ... 1 Using the screwdriver remove the D Self lubricating bearing from the front support plate Fig 6 2 9 2 Using the screwdriver remove the E plastic cap from the front support plate Fig 6 2 10 3 Remove bolts F using 3mm hex key ...

Page 16: ... A Fig 6 2 11 1 The G Shaft sleeve can be taken out when bolts are removed Fig 6 2 12 2 The front support plate H will fall when Shaft sleeve is removed Fig 6 2 13 3 Remove the I Shaft ring from the front support ...

Page 17: ...ing torque for A bolt is 30Nm Fig 6 2 15 2 Remove drive wheel B from base Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the drive wheel from the wheelchair base Rebuild the wheelchair in reverse order once completed ...

Page 18: ...18 Q50R REV A Fig 6 2 16 1 Remove the 6 C screws from the centre of the drive wheel Tightening torque for C bolt is 10 Nm Fig 6 2 17 2 Remove motor plate D from motor ...

Page 19: ...module Fig 6 2 18 1 Remove screws A from the top of the motor Fig 6 2 19 Remove mudguard B from motor Fig 6 2 20 Remove motor C from base Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the motor and motor mudguard from the base Rebuild the wheelchair in reverse order once complet...

Page 20: ...ng 2 5mm hex key Fig 6 2 22 2 Remove brake lever cover B Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the brake lever from the motor Rebuild the wheelchair in reverse order once completed ...

Page 21: ...ectrical connector after main brake cover has been removed Fig 6 2 25 3 Unscrew and remove 4 C screws using 3mm hex key Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for the brake from the motor assembly In order to complete this you must first disconnect the power Please remove brake lever ...

Page 22: ...he connector but is hardwired then take the following steps 1 Cut cable to remove old brake leaving enough to reconnect new brake 2 Either add new connector to cables from existing motor or remove connector from new brake and solder wires from existing motor 3 Cover soldered joint with heat shrink using heat gun ...

Page 23: ...er using the 3mm hex key Fig 6 2 28 1 Remove the controller B Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the controller Rebuild the wheelchair in reverse order once completed ...

Page 24: ... A screw is 7 Nm Fig 6 2 30 1 Remove the countersunk seat tube plug B Fig 6 2 31 1 Remove the armrest C Preparation Tools used Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the armrest Rebuild the wheelchair in reverse order once completed ...

Page 25: ...est A Fig 6 2 33 1 Remove the backrest pull straps B Preparation Note Switch off the wheelchair via remote control Instructions Note Suitable work area required Follow the illustrated instruction for removing the backrest Rebuild the wheelchair in reverse order once completed ...

Page 26: ...harger x1 Contact an authorized reseller or Intco to purchase Battery charging current is too large The battery is damaged Check the battery for a short circuit Replace the battery if necessary Batteryx1 Contact an authorized reseller or Intco to purchase The charge indicator will soon show a low battery charge after charging A The battery is aging and the charge cannot be saved B circuit failure ...

Page 27: ...enance B The controller is reprogrammed A B Contact an authorized reseller or Intco to purchase Wheelchair does not respond to instructions A Bad connection of battery terminal connection Clean the battery connection terminals If the fault cannot be rectified contact your dealer manufacturer for maintenance Contact an authorized reseller or Intco to purchase Wheelchair does not respond to instruct...

Page 28: ...ons to the left hand motor 3 The left hand motor has a short circuit to battery connection Contact your service agent 4 The right hand motor has a bad connection Check the connections to the right hand motor 5 The right hand motor has a short circuit to battery connection Contact your service agent 6 Not used 7 A joystick fault is indicated Make sure that the joystick is in the center position bef...

Page 29: ... not arise if a repair or replacement of a wheelchair or a part is required for the following reasons a Normal wear and tear which include batteries armrest pads upholstery tyres brakes shoes etc b Any overloading of the product please check the EC label for maximum user weight c The product or part has not been maintained or serviced in accordance with the manufacturer s recommendations as shown ...

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