Sunex Tools 5008 Operating Instructions Manual Download

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5008

Rev. 02/06/06

Operating Instructions • Warning Information • Parts Breakdown

Capacity ......................................90˚

8" (200mm)

8" x " (200 x 280mm)

2.4" x 3.8" (60 x 350mm)

Capacity ......................................45˚

5.5" (40mm)

5.5" x 6" (40 x 55mm)

Blade Size ............." x 0.035"x07"

(27 x 0.9 x 2720mm)

Blade Speed ..... 86/28/75/244 FPM

(26/39/53/74 MPM)

Motor ...............5HP Phase, 8 Amp,

732 RPM

Shipping

62.5" x 3.3" x 45"

Measurement .. (588 x 795 x 43mm)
Net Weight ....................57lbs (235kg)
Gross Weight............. 594 lbs (270kgs)

SPECIFICATIONS

AlwAys reAd

instructions

before using

power tools

AlwAys weAr

sAfety goggles

weAr heAring

protection

5008

14"

orizontal

and

5008_OpMan020606.indd 1

2/6/06 4:50:50 PM

Summary of Contents for 5008

Page 1: ...107 27 x 0 9 x 2720mm Blade Speed 86 128 175 244 FPM 26 39 53 74 MPM Motor 1 5HP 1 Phase 18 Amp 1732 RPM Shipping 62 5 x 31 3 x 45 Measurement 1588 x 795 x 1143mm Net Weight 517lbs 235kg Gross Weight 594 lbs 270kgs SPECIFICATIONS Always read instructions before using power tools Always wear safety goggles Wear hearing protection 5008 8 x 14 Horizontal Band Saw 5008_OpMan020606 indd 1 2 6 06 4 50 5...

Page 2: ...SE SAFETY GLASSES Use face or dust mask if cutting operation is dusty Remember everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 12 SECURE WORK Use clamps or a vise to hold work when practical It is safer than using your hand and it frees both hands to operate tool 13 DO NOT OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tool...

Page 3: ...od or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately 2 Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an ou...

Page 4: ...5008 Rev 02 06 06 Operating Instructions Warning Information Parts Break down Grounding Methods Electrical Schematic Single Phase 5008_OpMan020606 indd 4 2 6 06 4 50 59 PM ...

Page 5: ...hat less than 3 teeth are engaged in the workpiece at any time Too few teeth will cause teeth to strip out 2 Never use a blade finer than required to obtain a satisfactory surface finish or satisfactory flatness Too many teeth engaged in the workpiece will prevent attainment of a satisfactory sawing rate frequently cause premature blade wear frequently produce dished cuts or the cuts are neither s...

Page 6: ...eeth per inch of blade selected must provide engagement of at least 3 teeth in the workpiece Should application of this rule not be possible because the thinnest cross section is too thin the piece must be loaded with the wider dimension exposed to the saw teeth and a coarser blade selected from the listing of recommendations for round and square solid bars Removing and Installing the Blade When y...

Page 7: ...of the blade is against the wheel flanges of both wheels and properly inserted into the guides finish putting tension on the blade Proper tension 1400kg cm2 is achieved when the pointer K Fig 5 is on the left mark of the blade tension scale behind the driven wheel 12 Jog the power on and off to be sure the blade is in place and tracking properly If blade is not tracking properly refer to the secti...

Page 8: ... 7 Tighten locking bolts L once properly tracking is completed Adjusting Feed Rate When the feed arm descent valve C Fig 1 is turned clockwise as far as it will go the saw frame will not move down By turning the feed control valve counter clockwise you regulate the flow of oil from the cylinder and determine the speed at which the saw frame will lower and the blade will feed through the work Too m...

Page 9: ...cut or machine shuts off before the workpiece has been complete ly cut loosen nut U Fig 8 adjust bolt O Fig 8 to actuate the micro switch at the proper height and tighten the nut U Adjusting the Blade Guide Bearings 1 Disconnect the machine from the power source 2 Raise arm to vertical position and lock in place by turning off the hydraulic cylinder valve F Fig 1 3 Loosen hex cap screw V Fig 9 and...

Page 10: ...g 10 Then secure bolts S Fig 11 on the movable vise Setting Up the Machine for Operation 1 Select the proper speed and blade for the type of material you are going to cut 2 Make sure blade tension is adjusted properly 3 Lift the saw frame up and turn off the oil regulating knob F Fig 1 to stop the saw bow and turn the feed rate knob C Fig 1 clockwise to the zero position 4 Place the stock between ...

Page 11: ...ling the motor plate back until correct belt tension is obtained and tighten motor lock bolt X Fig 13 5 Close belt and pulley cover and tighten the wing nut U Fig 12 Gear Case After the first 50 hours of use the gearbox should be drained and refilled Remove drain plug Y Fig 13 drain all of the oil out of the gearbox and replace plug Remove oil filler plug located underneath the right blade wheel R...

Page 12: ... 2 105 2 104 2 82 54 59 55 2 63 74 72 2 68 64 73 2 71 2 70 2 80 4 81 4 86 76 4 85 2 91 89 92 95 94 2 93 84 2 83 2 75 45 90 5 87 77 46 49 69 4 53 48 2 47 2 79 78 52 50 51 57 2 58 56 2 106 2 102A 7 1 8 116 1 2 41 1 2 95 1 73 1 2 57 1 2 35 8 36 37 2 15 20 4 9 4 10 19 17 12 16 30 34 8 33 8 29 28 11 2 31 14 2 21 109 107 108 2 18 2 15 1 13 12 1 3 20 1 4 5008 8 x14 Horizontal Band Saw 5008_OpMan020606 in...

Page 13: ...itch 1 64 Cutting Pressure Control 1 65 RS500865 Emergency Stop Switch 1 66 Pump Switch 1 67 Hydraulic On Off Valve 1 68 Control Box Bracket 1 69 Hex Socket Cap Screw M6 x 12 4 70 Hex Socket Cap Screw M8 x 20 2 71 Spring Washer 5 16 2 72 Washer 5 16 2 73 Hex Socket Cap Screw M6 x 8 2 73 1 Spring Washer 1 4 2 74 Limit Switch 1 75 Limit Switch Plate 1 76 Round Head Screw M5 x 8 4 77 Hydraulic Mounti...

Page 14: ...5 2 150 151 152 136 4 138 2 139 2 142 140 143 144 145 146 147 149 2 148 2 154 155 4 156 4 158 159 4 162 157 153 160 4 161 4 164 165 167 166 2 171 2 172 173 174 175A 163 168 2 169 2 170 2 208 229 4 230 4 231 2 232 236 3 235 242 3 241 3 261 260 259 258 257 256 255 4 254 2 253 243 244 2 245 13 246 247 248 249 251 252 250 27 176 177 204 196 2 195 2 197 223 240 232 1 194 1 4 155 1 4 144 1 236 1 236 2 2...

Page 15: ...ring Washer M10 2 197 Setting Plate 1 198 Spring Washer 5 16 2 198 1 Washer 5 16 2 199 Hex Socket Cap Screw M8 x 30 2 200 Round Head Screw M5x8 2 201 Nozzle Support 2 204 Hose 1 4 1 205 Guide Bracket Right 1 206 Hose 1 4 1 207 Connector 2 208 Guide Bracket Left 1 209 Hex Socket Cap Screw M8 x 20 2 210 Ball Bearing 2 211 Spring Washer 5 16 4 212 Blade Guide 4 213 Washer M6 4 214 Spring Washer M6 4 ...

Page 16: ...ent made by anyone other than Sunex Tools or its authorized warranty service centers The foregoing obligation is Sunex Tools sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages Note Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion m...

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