Sunerg Solar Energy Calor Top 200D Installation & Owner'S Manual Download Page 1 | Manualshive

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Calor Top 200D

Air-source Heat Pump Water Heater

INSTALLATION & OWNER’S MANUAL

v. 13.04

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Summary of Contents for Calor Top 200D

Page 1: ...Calor Top 200D Air source Heat Pump Water Heater INSTALLATION OWNER S MANUAL v 13 04 ...

Page 2: ...2 4 SPECIFICATIONS 8 2 5 DIMENSION 9 2 6 PERFORMANCE DIAGRAM 10 2 7 WIRING DIAGRAM 11 2 8 INSTALLATION 12 2 9 WATER AFFUSION AND EFFUSION 18 2 10 TRIAL RUN 19 2 11 MAINTENANCE 19 2 12TROUBLE SHOOTING 20 2 13 FUNCTION 24 2 14 FREQUENTLY ASKED QUESTION 25 2 15 OPERATION 27 2 16 ACCESSORIES 33 2 17 EXPLODED VIEW 34 2 18 TYPICAL APPLICATIONS IN COOLING AND PURIFICATION OF AIR 36 2 19 RUNNING LOCIC 39 ...

Page 3: ...3 ...

Page 4: ...r Top 200D RSJ 15 190RDN3 D Ф560 1680 220 240V 50Hz 1Ph 1 2 External appearance 1 3 Nomenclature Design Code Refrigerant Type N3 R134a Function D E Heater Refrigerant Cycle heating Type Water Storage Unit L Heating Capacity Unit 100W Heat Pump Water Heater model R S J 1 5 1 9 0 R D N 3 D ...

Page 5: ...bient temperature and 43 C of average temperature in tank the inner tank temperature decrease only of 2 2 C Maximum outlet water temperature 70 C The system makes the water be heated stably and quickly with innovative heating methods of combination the electric heating and heat pump heating properly Flexible installation achieves by long air inlet and outlet duct with pressure 15Pa air flow pressu...

Page 6: ...discharge air temperature of compressor Fan centrifugal fan there is three speeds The motor is supplied by Welling ATCO Temperature Switch If the water temperature is too high or higher than 78 C the ATCO will automatically shut off the compressor and E heater s power supply and turn it on if the temperature falls down below 68 C TCO Temperature Switch If the water temperature is higher than 85 C ...

Page 7: ...7 2 3 Unit structure NOTE When ordering repair parts please always give the following information Model serial and product number Parts name ...

Page 8: ...ling type Electric expansion valve System protection TCO1 TOC2 PT valve automatic defrosting over load protector etc Air flow m 3 h 218 202 178 Compressor Model PJ125G1C 4DZDE Type Rotary Brand GMCC Capacity W 1390 1405 Input W 515 540 Rated current RLA A 2 32 2 24 Locked rotor Amp LRA A 17 6 Thermal protector B135 135 241 Eor BF 580MA External Capacitor 25µF 450V Refrigerant oil ml ESTEL OIL VG74...

Page 9: ...r yield m 3 h 0 043 0 086 Loading Quantity 20 40 40H Pcs 24 51 51 Notes 1 The test conditions outdoor temperature 15 12 C DB WB inlet water temperature 15 C outlet water temperature 45 C 2 Sound pressure value test conditions four side of the unit distance is 1m and height is 1m half of the unit s height The sound pressure level is following this procedure 3 The specification may be changed for pr...

Page 10: ...heater running ambient temperature range 20 45 C Heat pump running ambient temperature range 7 43 C Setting water temperature target range 38 70 C Unit C Ambient temperature T4 T4 7 7 T4 2 2 T4 2 2 T4 43 43 T4 Max temperature Heat pump 45 60 70 Max temperature E heater 70 70 70 70 70 The curve between capacity and ambient temperature The curve between COP and ambient temperature ...

Page 11: ...11 2 7 Wiring diagram ...

Page 12: ...tive measures for this _ If the unit has to be installed on a metal part of building make sure the well electric insulation which should meet the relevant local electric standard Maintenance space Unit mm The site contains mineral oils such as cutting lubricant Seaside where the air contains much salt Hot spring area where corrosive gases exist e g sulfide gas Factories where the power voltage flu...

Page 13: ... pipe should be insulated to prevent water inside pipe from freezing in cold weather Do not dismantle the PT Valve and do not block off the drainage pipe After water system piping connection turn on the inlet and outlet valve to effuse the tank When water flow smoothly out from outlet pipe the tank is full turn off all valves to check the pipeline leakage If the inlet water pressure is less than 0...

Page 14: ...gle of unit to the ground should be no more than 2 Air duct connection A B C A Air inlet and outlet with duct A B 5m B Only air outlet with duct A 5m It is recommended to install unit by this way in winter where there is other heat source in the room C Only air inlet with duct A 5m It is recommended to install unit by this way in summer that could charge fresh air into room ...

Page 15: ...space It is not allow installing the unit at the rainy space In terms of the unit connect with duct reaching to outdoor and then a reliable water resistant measure must be conduct on the duct to prevent water from dropping into internal of the unit Filter should be installed at the unit inlet if the air inlet is not connected with duct In terms of the unit with duct filter should be put on the pos...

Page 16: ... the electric leakage protector according to the relevant electric technical standards of the local The power cord and the signal cord shall be laid out neatly and properly without mutual interference or contacting the connection pipe or valve After wire connection check it again and make sure the correctness before power on Specifications of power supply Model name Calor Top 200D Power supply 220...

Page 17: ...17 PCB I O Ports description Remark SW1 and SW2 Default factory setting is all OFF it is not allowed to alter ...

Page 18: ...ve and water affusion is finished Caution Operation without water in water tank may result in the damage of auxiliary E heater Due to such damage manufacturer will not be liable for any damages caused by this issue Water effusion If the unit needs cleaning moving etc the tank should be emptied 1 witch off the unit and close the cool water inlet valve open the hot water outlet valve and open drainp...

Page 19: ... it will stop E heater and shift automatically to heat pump again and the icon LA will be extinguished E heater will be activated once for the current heating progress if want to apply E heater again the button of E HEATER should be pressed once If the target setting water temperature is higher than the maximum temperature Heat pump the unit will activate heat pump firstly to the maximum temperatu...

Page 20: ...lve should be pulled out once per half a year to make sure that there is no jam of the valve Please beware of burn by hot water from the valve The drainage pipe should be well insulated in order to prevent water inside pipe from freezing in cold weather Filter cleaning In terms of the air filter set in air inlet direct Anti clockwise unscrew the air inlet ring Take out the filter and clean it comp...

Page 21: ... discharge temperature sensor TP error E8 Electric leakage error E9 Compressor suction temperature sensor TH error EE E heater open circuit error EF Clock chip error Ed E EPROM chip error P1 System high pressure protection P2 High discharge temperature protection P3 Compressor abnormally stopped protection P4 Compressor overloaded protection E0 E1 Notes T5U is the upper water temperature sensor T5...

Page 22: ...is the ambient temperature sensor TP is the compressor discharge temperature sensor TH is the compressor suction temperature sensor E8 Notes If the PCB current induction circuit check the current difference between L N 14mA system consider it as electric leakage error ...

Page 23: ...clock memory It is needed to reset clock when power put on again If some normal error happen unit will automatically shift to E heater for emergent SHW supply please contact qualified staff to repair If some errors happen the buzzer will buzz 3 times every other minute and the icon will flash fast Press CANCEL for 1 sec to stop the buzzer but the alarm icon will keep glittering EE EF Ed ...

Page 24: ...ters will be shown one by one with following sequence by each pushing of UP or DOWN button No Hour low bit Min high bit Min low bit Item Explanation 1 Temperature T5U 2 Temperature T5L 3 Temperature T3 4 Temperature T4 5 Temperature TP 6 Temperature Th 7 Current Compressor 8 Last error code 9 Previous 1st error or protection code 10 Previous 2nd error or protection code 11 Software number TCO and ...

Page 25: ...ally D Why sometimes the temperature shown the display panel decrease a lot but there is still a mount of hot water that can be tapped R Because the upper water sensor is located on the upper of tank when tapping hot water out it means there is at least tank of hot water available D Why sometimes unit shows LA on display R The heat pump available running ambient range is 7 C 43 C if ambient temper...

Page 26: ...ning time reaches 40 minutes defrosting cycle will activate 2 minutes after compressor s next start _ Conditions to inactivate defrosting cycle 1 Defrosting time reaches 10 minutes 2 T3 15 C _ Main components movement when defrosting Auto restart function If electricity power failed unit can memorize all setting parameters and unit will be back to the previous setting when power recovers Button au...

Page 27: ...at source has been connected to the unit this icon will flash with 0 5Hz frequency and otherwise it will be extinguished Notes This function is not available for Calor Top 200D because this unit don t have solar coil 3 Vacation mode The icon will be lightened if the unit is under vacation mode otherwise the icon will be extinguished When setting vacation mode the icon will flash with 2Hz frequency...

Page 28: ...Alarm If setting water temperature is higher than 50 C the icon will be lightened otherwise it will be extinguished 8 Alarm When unit is under protection error the icon will flash with 5Hz frequency as well as buzzer will sound 3 times per minute until protection error eliminated or press CANCEL for 1 second 9 Lock If button is locked the icon will be lightened otherwise it will be extinguished 10...

Page 29: ...henever there is any setting for clock will be lightened Operation panel explanation Notes Any press of button is effective only under button and display unlocked state E heater Turn on E heater manually If E heater is off follow these steps below to manually turn it on Press E HEATER icon will flash Press ENTER to confirm manually turning on E heater then E heater is activated to heat up water to...

Page 30: ...t is standby press ON OFF then unit will be off If unit is on press it and then unit will be off If unit is off press it unit will be on LED indicator will be lightened if unit is on or standby and extinguished if unit is off ENTER Include CONFIRM UNLOCK If screen and buttons are unlocked press to upload setting parameters after setting any parameter If press within 10 seconds setting parameters w...

Page 31: ...l automatically start disinfect function and automatically reset the target temperature to the last one before vacation If unit has already been under vacation mode or off press the button of VACTION then it will lead to show invalid icon on the display Press VACATION button to enter vacation setting Icon will flash Icon will be lightened Icon DAY will show the last setting vacation days By pressi...

Page 32: ...ction on or off of the timer Push CLOCK and confirm the action on or off of the timer The display screen will automatically display different value at by different action It will display the last set temperature and icon SET if the action is on and will display If the action is off by pressing ENTER the setting timer will be exited Cancel timer Press CLOCK to enter timer setting By pressing UP or ...

Page 33: ...ery mode Press E HEATER and DISINFECT at the same time for 1 second to go into query mode Under query mode by pressing UP or DOWN unit running and setting parameters can be checked Press button CANCEL for 1 second or no button operation for 30 seconds then quit query mode 2 16 Accessories Name Qty Sharp Purpose Owner s and Installation Manual 1 Installation and use instruction One way valve 1 Prev...

Page 34: ...34 2 17 Exploded view ...

Page 35: ...590675 9 Back volute 1 201190590341 23 Evaporator ass y 1 201590590031 10 Centrifugal wind wheel assembly 1 201100100207 24 Four way valve ass y 1 201690590676 11 Motor 1 202400401229 25 Dry Filter 1 201600900702 12 Water tank foam assembly 1 201290590308 26 Front volute 1 201190590342 12 1 Shell temp sensor 1 201290590256 27 Clamp wire 1 201190590293 12 2 Tank cover ass y 1 201190590347 28 Temp c...

Page 36: ...lly without the need to ducting sucking hot air and putting cooled and dehumidified air in the room Suitable premises for installation without ducting laundry drying room unheated rooms unheated rooms technical rooms rooms without internal loads but with openings for air circulation Hot air inlet Cold air outlet With internal heat sources Without internal heat sources Hot air inlet Cold air outlet...

Page 37: ...e of ducts is necessary to avoid excessive cooling of the room and then a malfunction of the unit Hot air extraction With air duct is possible to extract hot air from a room with thermal loads and put it externally In this way the unit works with high performance and extracts heat from a with thermal loads Dehumidification and air exchange With air ducts the unit can suck hot air from the outside ...

Page 38: ...k hot air from a room with thermal loads and re insert it cooled and dehumidified Without any environmental impact With air ducts it is possible to install the unit inside a closed room without alterate the internal temperature sucking air from outward and carry it out ...

Page 39: ...op 10 C or b T5L 35 C or c T5U min Ts 5 C Tstop 5 C Example case a i Ts 50 C and T4 3 C then Tstop 70 C T5L min 40 60 T5L 40 C ii Ts 50 C and T4 3 C then Tstop 45 C T5L min 40 35 T5L 35 C Water is heated only by Heat Pump until T5L reaches the desired temperature 50 C N B Heat pump start at 35 C however case b Water is heated only by Heat Pump until T5L reaches the stop temperature 45 C Now heat p...

Page 40: ...pump stop T5L min Ts Tstop Example i Ts 50 C and T4 1 C then Tstop 60 C T5L min 50 60 T5L 50 C Water is heated only by Heat Pump until T5L reaches the desired temperature 50 C Water is heated only by Heat Pump until T5L reaches the stop temperature 45 C Now heat pump stops and the unit automatically activates the resistance E heater to reach the desired temperature 50 C ...

Page 41: ... and T5U 35 C then the unit switch on E heater mode working together with Heat Pump b When T4 45 C or T4 7 C When the water temperature sensor T5U Max Ts 10 C 35 C E heater mode start working Example Ts 50 C T5U Max 40 35 T5U 40 C 4 E heater mode automatically stop working in following condition When T5U Ts 1 C Example Ts 50 C T5U 49 C Water is heated only by Heat Pump until T5L reaches the desire...

Page 42: ...42 SUNERG SOLAR S r l Via Donini 51 Loc Cinquemiglia Cittá di Castello PG Italy Tel 39 075 8540018 Fax 39 075 8648105 info sunergsolar com www sunergsolar com ...

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