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Suncast BMS8125, Assembly Instructions Manual

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Suncast BMS8125 Assembly Instructions Manual Download Page 1

 

Blow Molded Resin Storage Shed

ASSEMBLY INSTRUCTIONS

© 2021 Suncast Corporation, Batavia, IL 

0361334F

  Tools Needed for Installation

Assistance is required 

during entire assembly.

Thank you for your purchase. Please go to Suncast.com to register your product for warranty.

 

Summary of Contents for BMS8125

Page 1: ...ASSEMBLY INSTRUCTIONS 2021 Suncast Corporation Batavia IL 0361334F Tools Needed for Installation Assistance is required during entire assembly Thank you for your purchase Please go to Suncast com to register your product for warranty ...

Page 2: ...CONTAINED IN EACH BOX PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Caution Proper site preparation required Shed not intended for use in extreme weather conditions Shed not intended for storage of flammable or caustic chemicals Store heavy items near the bottom of shed Shed not in...

Page 3: ...construction before unpacking parts and beginning assembly DO NOT attempt to assemble on a day with strong winds DO NOT attempt to assemble on days when temperature is below 32 degrees Set aside appropriate amount of time to completely assemble shed Make sure you have assistance nearby to lift and secure parts in place Wear light duty work gloves while assembling shed Once roof is assembled a flas...

Page 4: ...LY LAYOUT PARTS SMALL PARTS MAY BE CONTAINED IN EACH BOX PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS Parts Walls and Floors ...

Page 5: ...ES FIRST AND NEATLY LAYOUT PARTS SMALL PARTS MAY BE CON TAINED IN EACH BOX PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS ...

Page 6: ...XES FIRST AND NEATLY LAYOUT PARTS SMALL PARTS MAY BE CON TAINED IN EACH BOX PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS ...

Page 7: ...ES FIRST AND NEATLY LAYOUT PARTS SMALL PARTS MAY BE CON TAINED IN EACH BOX PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS ...

Page 8: ...S FIRST AND NEATLY LAYOUT PARTS SMALL PARTS MAY BE CON TAINED IN EACH BOX PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS ...

Page 9: ...9 Hardware ...

Page 10: ...10 Door Handle Kit ...

Page 11: ...ck Wood platform Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine the best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foun...

Page 12: ... Preparation and Platform Construction continued Materials NOT supplied with Shed Kit Wood platform critical spacing Check all critical spacing measurements Wood platform materials list PLEASE NOTE DIMENSIONAL LUMBER IS ACTUALLY SMALLER THAN NOTED SIZES A 2x 6 BOARD ACTUALLY MEASURES 1 x 5 ...

Page 13: ... door M Note The cut portion of gasket R MUST be assembled on bottom of door channel Peel film from both sides of window R Remove protective film from door edge Door Pre Assembly At bottom interior side of left door L attach D ring slide bolt S with four screws JJ At top interior side of left door L attach D ring slide bolt S with four screws JJ ...

Page 14: ...with eight screws JJ DO NOT over tighten screws Place header beam Z into pocket of front header J Secure with six screws JJ DO NOT over tighten screws Header Pre Assembly Slide roof ridge beam bracket X under tabs on inside peak of front header J and secure with two screws JJ DO NOT over tighten screws Repeat Steps 5 7 for rear header K ...

Page 15: ...bly Place ridge beam joiner DDD into the 3 ridge beam EEE Secure with hex bolt MM and nut LL Part EEE orientation is critical see picture Place 7 ridge beam V onto the ridge beam joiner DDD Secure with hex bolt MM and nut LL ...

Page 16: ...ms EE to two truss legs AA with two cap screws MM and two nuts LL Stand truss and check cross beam is level Attach truss bracket CC to end of one truss leg AA with one hex bolt RR and one nut LL Repeat for second truss leg AA Place skylight gasket YY into skylight HH Place skylight HH onto right roof panel O Secure from underside with eight screws JJ Make sure rib on plastic parts is seated fully ...

Page 17: ... panels together and secure with six screws JJ Note Refer to pages 11 and 12 to secure floors to foundation Repeat Step 15 for left floor extension C and right floor extension D Secure with 15 screws Note Refer to pages 11 and 12 to secure floors to foundation ...

Page 18: ... door opening Note Use a rubber mallet to push left front corner E into locked position Shed Assembly Walls continued Tip left front corner E back to vertical position and align lower tabs on right side with slots in floor Note You will hear a snap when tab is fully engaged Tip left front corner E outward slightly and bend corner hinge ...

Page 19: ...let to push side panel F into locked position Shed Assembly Walls continued Secure side panel F with four easy bolts NN working from floor to roof DO NOT use torque wrench Use easy bolt easy driver OO and hand tighten Easy bolt head will be flush when fully seated DO NOT over tighten easy bolts Note You may hear a click when easy bolt has been tightened completely ...

Page 20: ...20 Shed Assembly Walls continued Repeat Steps 17 22 for remaining panels ...

Page 21: ...fit four protruding support legs into pockets molded in back walls Secure rear header using seven screws JJ Slide truss assemblies into place Secure with four screws JJ in each side adaptor bracket Raise ridge beam V EEE up and into rear header K Secure with one bolt MM and one nut LL DO NOT tighten Repeat for front header J Note Header panels may need to be pushed inwards or outwards slightly as ...

Page 22: ...G to side adaptor bracket FF with two screws JJ Repeat for remaining truss straps Shed Assembly Roof Before proceeding locate and identify the six slots on interior side of right and left roof panels Attach the roof truss assembly to the ridge beam with two screws JJ ...

Page 23: ...y right roof O directly over three tabs on right side of front header J With right roof slots seated over on header tabs check alignment in all three spots Slide right roof O down towards the outside of shed Press edge of right roof O into channel on truss leg AA Shed Assembly Roof continued ...

Page 24: ...own Note At this point fully tighten ALL hardware Pull down each lower corner of roof from outside From inside shed attach tabs on right front corner I and side panel F to roof panel with four screws JJ Secure roof to truss using six screws JJ Each screw will attach at a corresponding screw boss on the roof ...

Page 25: ...bracket DD into position against roof Slide roof support bracket DD into front header Secure roof support bracket DD to underside of truss leg with one screw JJ Attach roof support extension BB to truss legs with one screw JJ each side Secure roof support extension BB to inner roof panel using two screws JJ Repeat steps 38 39 to install and secure remaining extension bracket to other inner roof pa...

Page 26: ... For clarity illustration is shown with front header and right front corner removed Stand right door M upright with three hinge mounts facing right Slide one metal door hinge II up onto each hinge mount Rotate door hinges to outside of door With door hinge in open position slide one door hinge over each hinge receptacle on inside of right front panel Note For clarity illustration is shown with roo...

Page 27: ...into left latch plate OO and through pre drilled holes in doors While holding plate in place on exterior door secure with two washers RR and two locking nuts GGG Repeat for right latch plate FFF From the outside of doors insert door handles NN onto the handle plates PP On inside of the doors place washers HHH on center door handle locations and secure each handle NN with one long screw KKK Secure ...

Page 28: ...or clarity illustration is shown with roof front header and truss removed Push D ring E up to engage with slot in header Turn D ring to left for locked position Push D ring E down to engage with hole in floor Turn D ring to left for locked position Shed Assembly Doors continued Attach a 5 16 lock not provided to door handles to properly secure shed ...

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