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Maintenance Manual    No.DM1801E-1

This product should be handled by only those who have been trained for the work.
Please read this manual carefully before use.
Deliver this manual to the customer who will actually use the product.
This instruction manual should be carefully stored.

smartris Gearmotor

<Note>

Summary of Contents for Smartris

Page 1: ...be handled by only those who have been trained for the work Please read this manual carefully before use Deliver this manual to the customer who will actually use the product This instruction manual...

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Page 3: ...handling may result in physical damage and or personal injury Matters described in CAUTION may lead to serious danger depending on the situation Be sure to observe important matters described herein D...

Page 4: ...vo Drive Unit Maintenance Manual No DM1802E Contents Introduction Safety Precautions 1 Introduction Reading the Maintenance Manual Table of Contents 2 1 Receiving Inspection 3 2 Storage 5 3 Transport...

Page 5: ...red 2 Was any part broken during transport 3 Are all bolts and nuts tightened firmly 1 1 Reading the Nameplates When contacting the company please provide 1 Gearmotor nomenclature 2 Reduction ratio an...

Page 6: ...omenclature matches the order Model Symbol C ALTAX NEO Frame Size 5087E 5097E 5097P 5107P Output Shaft Direction H Horizontal Output Shaft Reduction Ratio Mounting Style F Flange Mount With or Without...

Page 7: ...Rust prevention oil is applied before shipping from the factory Confirm rust prevention conditions every six months after delivery and reapply rust prevention measures as needed Internal rust preventi...

Page 8: ...sport Before hoisting check the weight with the nameplate crate outline drawing catalog etc Never hoist the product that exceeds load capacity of the crane or other mechanism being used to lift it oth...

Page 9: ...annot be used in other applications such as driving device for elevators 4 1 Location of Installation Ambient temperature 10 to 40 C Ambient humidity 85 max Altitude 1000m max Ambient atmosphere There...

Page 10: ...om the anti load side Reverse rotation of general motors for Japan s domestic market Note that changing the phase sequence of the U V W wiring will prevent this product from operating and may cause ma...

Page 11: ...ti fretting agent to spigot Fix the wheel with a bolt Spigot Size S M Frame Size 5087E 5097E Spigot B 25H7 25H7 Tightening Bolt Q ty 10 8 Size M6 M8 Strengthening Classification 12 9 12 9 Tightening T...

Page 12: ...ing Torque N m 8 0 13 6 O ring nitrile rubber Designation AS568 261 G 140 Thickness Inner diameter 3 53 171 04 3 1 139 4 2 Mounting Gearmotor Fasten the bolt on the AGV main unit or mounting part Size...

Page 13: ...re The motor is not equipped with a protection device However it is compulsory to install an over load protector according to facility electrical codes It is recommended to install other protective de...

Page 14: ...jury or damage to the equipment CAUTION Do not put fingers or foreign objects into the opening of the product otherwise electric shock injury fire or damage to the equipment may result The product bec...

Page 15: ...se generating reso nance Is the shaft center aligned with the AGV main unit Is vibration from the AGV main unit transmitted to this prod uct Is the surface temperature abnormally high Does the voltage...

Page 16: ...c shock may result Do not operate the unit without a safety cover removed during inspection to shield rotating parts otherwise loose clothing may became caught in these rotating parts and cause seriou...

Page 17: ...ed maintenance shop 8 2 Main Unit Maintenance Because the gear unit is filled with long lasting grease it can be used for long time without replenishing the grease but maintenance with disassembly aft...

Page 18: ...motor runs in the reverse di rection Wiring error Change the connection Fuse tripping The lead wire is short circuited Confer with authorized maintenance shop Poor contact between motor and starter Ma...

Page 19: ...ges Increase the time for speed changes Extreme load fluctuation Decrease load fluctuation Overcurrent due to ground fault Ground fault on output side Take measures to prevent ground fault Direct curr...

Page 20: ...Number Part Name Part Number Part Name 1 Output Shaft 7 Spacer Ring 13 Joint Spline 19 Carrier Pin Pipe 2 Oil Seal 8 Slow Speed Shaft Pin 14 Intermediary Flange 20 Cycloid Disc 3 Bearing 9 Frame 15 Ca...

Page 21: ...t Spline 15 Distancing Piece 22 Adapter 2 Ring Gear Housing Pin 9 Bearing 16 Central Shaft 23 Spacer Ring 3 Carrier Bolt 10 Carrier Nut 17 Slow Speed Shaft Roller 24 O ring 4 Spacer Ring 11 Bearing 18...

Page 22: ...ges Exclusion from the warranty The following items will be excluded from the warranty 1 A breakdown resulting from defects in the mounting of the product and connection with other devices etc 2 A bre...

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Page 24: ...48011 Bilbao Vizcaya Spain TEL 34 9448 05389 FAX 34 9448 01550 United Kingdom SM Cyclo UK Ltd SMUK Unit 29 Bergen Way Sutton Fields Industrial Estate Kingston upon Hull HU7 0YQ East Yorkshire United...

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