36
INSTALLATION
4.1
RECEIVING
Every Sullivan-Palatek
air compressor has been operated and tested at the Factory prior to shipment. The
testing ensures that the air compressor is functioning properly and will deliver its rated pressure and
capacity. Regardless of the care taken at the Factory, there is a possibility that the air compressor could be
damaged during shipment.
After the unit has been delivered, signed for and uncrated, carefully inspect the unit for any signs of hidden
damage from shipping. hidden damage is usually associated with rough handling and can consist of, but
is not limited to, bent or broken brackets, loose components and/or rub marks in the paint. In the event of
any shipping damage contact the delivering freight company immediately upon discovery to file a claim. It is
recommended to take pictures of the damage, if possible.
4.2
MOVING AND LIFTING
WARNING!
Keep personnel out from under and away from the area when moving or lifting the compressor.
Fork lift access is supplied on all compressor packages. Inspect all lifting points, slings, and rigging equipment
prior to each use and ensure there are no signs of deformity, cracks, excessive nicks or failures. Select the
proper equipment for the application based on the rating and working load limit.
WARNING!
Never use lifting/rigging equipment that shows signs of damage or fatigue.
»
Firmly restrain the compressor to prevent tipping or rolling.
»
Lift no higher than necessary.
»
Carry as low as possible when moving.
»
Keep lifting operator in attendance whenever the compressor is suspended.
»
Set compressor down only on a level surface capable of supporting several times the compressor’s
weight.
CAUTION!
Do not lift entire compressor by motor lifting eyes as they are intended only for lifting the motor.
CAUTION!
Use extreme care when moving tank-mounted compressors because of the high center of gravity.
Substitution of lifting hardware is not permitted. Use only the hardware supplied with the compressor
package. The use of a sufficiently-rated spreader or lifting beam may be required to properly balance the
load. be cautious and rig using best practices, as the center of gravity may be higher than the lifting point(s).
Lift slow and low for a test lift. Reset, and make adjustments as necessary to ensure the lift is properly
balanced and stable prior to commencing.
4.3
LOCATION AND SUPPORT
Install the compressor on a level, hard surface capable of supporting its weight in a clean, well-lit and
well-ventilated area. Allow at least four feet of clearance on all sides and top of the compressor for safe
inspection, maintenance, use of lifting equipment and air circulation.
When installing on a mezzanine, ensure there is proper beam and brace support for the compressor’s weight
disbursed in square inches. Ensure the compressor fully rests on rails and beams capable of supporting the
compressor and secure properly.
NOTE!
Refer to Technical Data on page 6
for the compressor’s dimensions, weight and other specs that must be
accommodated.
4.4
INTAKE AIR
Supply the compressor with the cleanest, coolest air available. The air filter equipped on the compressor is
sufficient for normal operating conditions. If it is necessary to take air from an outside source, please use the
following guidelines:
»
Use a flexible connector.
»
Use piping that matches the inlet diameter to minimize pressure drop. A larger diameter may be required
with longer pipe runs.
»
Keep the piping as short and straight as possible.
»
Support the piping so the weight is not transferred to the air filter.
»
Protect the inlet from water and small animals.
Summary of Contents for UD Series
Page 6: ...vi About This Manual ...
Page 12: ...4 Introduction ...
Page 42: ...34 Component Description ...
Page 52: ...44 Operation ...
Page 66: ...58 Troubleshooting ...
Page 74: ...66 Parts Catalog 8 5 COMPRESSOR FRAME AND DRIVE ASSEMBLY Figure 8 1 AS801 25UD 50UD VFD R00 ...
Page 76: ...68 Parts Catalog 8 6 CONTROL ASSEMBLY OPEN Figure 8 2 1072190415 609 R00 ...
Page 78: ...70 Parts Catalog 8 7 STARTER ASSEMBLY ENCLOSED Figure 8 3 AS802 405060 PANEL R03 ...
Page 94: ...86 Parts Catalog 8 15 COOLING ASSEMBLY AIR COOLED Figure 8 11 AS804 50UDAC INLINE R00 ...
Page 100: ...NOTES ...
Page 101: ...NOTES ...