3ZZ9990342
アメリカ
RGD3300HRGD5000H
PRINTED IN JAPAN
April 2007
ISSUE EMD-GU2359
Page 1: ...3ZZ9990342 アメリカ RGD3300H RGD5000H RGD3300H RGD5000H PRINTED IN JAPAN April 2007 PRINTED IN JAPAN April 2007 ISSUE EMD GU2359 ...
Page 2: ... 10 0 10 20 30 40 50 104 86 68 50 32 14 4 22 40 OIL SAE C F 5W 30 5W 40 10W 40 10W 30 15W 40 30 40 122 10W max 12 13 14 15 2 3 4 5 7 8 9 10 11 6 1 1 b a c d e f g i j h e RGD3300H RGD5000H us GU2359 07 4 16 0 00 PM ページ01 ...
Page 3: ...11 10 12 4 5 6 7 3 4 1 2 3 1 2 3 1 2 3 2 1 2 1 1 1 9 8 6 1 2 3 1 2 1 2 1 START STOP RUN STOP RUN START STOP RUN START 1 2 3 4 1 RGD5000H us GU2359 07 4 16 0 00 PM ページ02 ...
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Page 6: ...n the U S A Notice To the engines generators exported to and used in the countries other than the U S A warranty service shall be performed by the distributor in each country in accordance with the standard Robin engine generator warranty policy as applicable California Proposition 65 Only use OUTSIDE and far away from windows doors and vents NEVER use inside a home or garage EVEN IF doors and win...
Page 7: ... ESPAÑOL SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2005 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT RGD5000H us GU2359 07 4 16 0 00 PM ページ06 ...
Page 8: ...cap Intake and exhaust gaskets at head interfaces Only parts manufactured by Hatz and which have passed the Hatz Quality Assurance Program are assured of meeting EPA exhaust emission regulations UNUSUAL OPERATING CONDITIONS The engine must not be operated at a load factor less than 25 for an extended period as such operation will cause the fuel injector to foul If such a condition occurs you shoul...
Page 9: ...ou respective addresses if required EMISSION CONTROL SYSTEM AND ADJUSTMENTS The emission control system for this engine is EM Engine Modification No adjustments are needed or possible EPA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS Motorenfabrik Hatz GmbH Co KG warrants the emission control system on your engine for the periods of time listed below provided there has b...
Page 10: ...ranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to a Motorenfabrik Hatz authorized service center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and...
Page 11: ...is warranty is transferrable to subsequent owners only under the named warranty coverage conditions In order to obtain service under this warranty the retail purchaser should contact Hatz Diesel of America Inc at 262 544 0254 for information and the nearest service center The retail purchaser will not be charged for diagnostic labor which leads to the determination that a warranted part is defecti...
Page 12: ...ÑOL SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2005 AND LATER CALIFORNIA REGULATIONS FOR OFF ROAD COMPRESSION IGNITION ENGINES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT RGD5000H us GU2359 07 4 16 0 00 PM ページ011 ...
Page 13: ...and exhaust gaskets at head interfaces Only parts manufactured by Hatz and which have passed the Hatz Quality Assurance Program are assured of meeting CARB exhaust emission regulations UNUSUAL OPERATING CONDITIONS The engine must not be operated at a load factor less than 25 for an extended period as such operation will cause the fuel injector to foul If such a condition occurs you should contact ...
Page 14: ...tz GmbH Co KG are pleased to explain the emission control system warranty on your 2005 and later off road compression ignition engine In California new off road compression ignition engines must be designed built and equipped to meet the State s stringent anti smog standards Motorenfabrik Hatz GmbH Co KG must warrant the emission control system on your engine for the periods of time listed below p...
Page 15: ...perating in compliance with California s emission requirements You are responsible for initiating the warranty process The ARB suggests that you present your off road compression ignition engine to a Motorenfabrik Hatz authorised dealer as soon as a problem exists The warranty repairs should be completed by the dealer as expeditiously as possible If you have any questions regarding your warranty r...
Page 16: ...nty is transferrable to subsequent owners within the original twenty four 24 months time period In order to obtain service under this warranty the retail purchaser should contact Hatz Diesel of America Inc at 262 544 0254 for information and the nearest service center The retail purchaser will not be charged for diagnostic labor which leads to the determination that a warranted part is defective n...
Page 17: ... to constant efforts to improve our products certain procedures and specifications are subject to change without notice When ordering spare parts always give us the MODEL PRODUCTION NUMBER PROD No and SERIAL NUMBER SER No of your Product Please fill in the following blanks after checking the production number on your product Location of label is different depending on the product model CONTENTS SA...
Page 18: ... a steep incline or slope In such a case piston seizure may occur even if the oil is above the upper level WARNING Pay attention to the wiring or extension cords from the generator to the connected device If the wire is under the generator or in contact with a vibrating part it may break and possibly cause a fire generator burnout or electric shock hazard Replace damaged or worn cords immediately ...
Page 19: ...ur water directly over the generator nor wash it with water WARNING Be extremely careful that all necessary electrical grounding procedures are followed during each and every use Failure to do so can be fatal WARNING It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use All operators must read understand and follow the tool appliance...
Page 20: ...ct the generator to the commercial power lines Engine oil ON power and Engine Add oil Battery charging condition OFF power and Engine Alternating current Direct current Plus positive polarity Minus negative polarity OUT position of a bistable push control IN position of a bistable push control Protective earth ground Fuse Choke cold starting aid Engine start Electric start Engine stop Fast Slow Fu...
Page 21: ... 150 hours of operation Oil viscosity See Fig 2 2 q q Select the viscosity class according to the ambient temperature for cold starts When adding oil or checking the oil level the engine must be horizontal Remove oil filler screw and add engine oil See Fig 2 w To check the oil level remove the dipstick clean it then screw it back in and finally remove it again Check the oil level on the dipstick a...
Page 22: ...el cock before refueling with fuel Be careful not to admit dust dirt water or other foreign objects Into fuel Wipe off spilt fuel thoroughly before starting engine Keep open flames away WARNING 3 CHECKING COMPONENT PARTS Check following items before starting engine Fuel leakage from fuel hose etc Bolts and nuts for looseness Components for damage or breakage Generator not resting on or against any...
Page 23: ...s starter key is in the OFF position securely connect the red cable to the positive terminal And then connect the other cable to the negative terminal Red cable to the terminal Black cable to the terminal Should the connection be made in incorrect manner the engine will be broken CAUTION RED CABEL RED CABEL 5 LESS THAN 205 mm 8 1 in LESS THAN 260 mm 10 2 in LESS THAN 130 mm 5 1 in 2 3 4 5 1 2 4 3 ...
Page 24: ...o Do not connect defective appliances including lines and plugs Be sure appliances are not connected to generator when starting up Starting the generator with an appliance connected could result in damage to the generator and or appliance and in personal injury CAUTION Insert the key and depress and turn it to position RUN See Fig 3 y q STOP w RUN e START Turn the key to position START See Fig 3 u...
Page 25: ...ion mechanism CAUTION After this the engine can only be stopped with the starting key in the emergency operating mode if the emergency starting lever is first turned back clockwise to the stop position WARNING c Emergency start See Fig 3 3 00 If the shut off valve is blocking the fuel supply as a result of an electrical fault and the engine therefore cannot be started an emergency start can be att...
Page 26: ...erage Be sure that the total wattage of all appliances dose not exceed the rated output of the generator d Turn the AC circuit breaker to the position ON See Fig 4 w Up to 20A Style Ampere NEMA 5 20R Receptacle NEMA 5 20P AC plug GFCI Ground Fault Circuit Interrupter Receptacle duplex Up to 20A NEMA L14 20R NEMA L14 20P Locking Receptacle Up to 30A NEMA 5 30R NEMA 5 30P Locking Receptacle Descript...
Page 27: ...immediately with large quantities of water and consult a doctor for treatment When charging a large capacity battery or totally discharged battery excessive current may force the DC out In such cases use a battery charger to charge a large battery with AC output FUSE REPLACEMENT See Fig 4 4 t t If a fuse burns out check for the cause of trouble and make the necessary repairs before installing the ...
Page 28: ... Higher Voltage Receptacle 120V Activated full rated output N A 120 240V Activated half of rated output Activated full rated output TABLE 2 4 STOPPING THE GENERATOR a Turn off the power switch of the electric equipment and unplug the cord from receptacle of the generator b Allow the engine about 3 minutes to cool down at no load before stopping c Move the speed adjustment lever back to the STOP po...
Page 29: ...e appliance or tool Check with your nearest dealer or service center with questions regarding power surge of certain appliances or power tools Electrical loads such as incandescent lamps and hot plates require the same wattage to start as is needed to maintain use Loads such as fluorescent lamps require 1 2 to 2 times the indicated wattage during start up Loads for mercury lamps require 2 to 3 tim...
Page 30: ... 6 5V 7 5V 5 5 10 to 8 35 70 0 32 0 332 1V 2V 2 5V 3 5V 4V 5V VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool The chart below has been prepared to illustrate the approximat...
Page 31: ...t unauthorised use On engines with an electric starter disconnect the battery s negative terminal When maintenance work has been completed check that all tools have been removed from the engine and all protective guards fitted again Before starting the engine ensure that there are no persons in the danger area close to the engine or equipment WARNING Maintenance interval Maintenance chart ENGINE M...
Page 32: ... start up Every 1000 operating hours Check rotor Check stator Replace engine mount On new or reconditioned engines after the first 25 operating hours always Change engine oil Examine screw connections Do not tighten the cylinder head fastening If the engine is not used frequently change the engine oil after 12 months at the latest regard less of the actual number of hours it has been in operation ...
Page 33: ... 5 q 3 ENGINE OIL CHANGE See Fig 5 5 w w The engine must be standing level and be switched off Only change the oil when the engine is warm 4 CHECK AND ADJUST VALVE CLEARANCES See Fig 5 5 e e thru u u q Drain plug w Washer Take out oil drain plug and allow the oil to drain out Clean the oil drain plug fit a new washer insert and tighten Tightening torque 50 Nm Add engine oil Danger of scalding from...
Page 34: ...ce work Do not tighten the cylinder head bolts The engine must be switched off and cooled down before cleaning WARNING Insert exhaust screen with hook q into hole then pull outwards again so that the hook is retained See Fig 5 0 Tighten the hexagon nut fully Unscrew hex nut and remove the exhaust mesh insert See Fig 5 i Remove any deposits in the mesh insert by means of a wire brush Check the exha...
Page 35: ... 10 OIL FILTER See Fig 5 5 44 thru 88 The oil filter should be cleaned at the same time as the engine oil is changed since oil escapes when the filter is removed The engine must be standing horizontally and switched off 9 DRY TYPE AIR CLEANER See Fig 5 5 e e 22thru 33 However the filter cartridge should always be replaced after 500 operating hours at the latest Remove the air cleaner cover See Fig...
Page 36: ...operly Key switch and fuel cock normally operated No leakage of engine oil and fuel When transporting the generator make sure that the fuel should be drained from the tank a Turn the fuel cock to the CLOSE position b Drain the fuel from the tank To prevent fuel spillage due to the vibration and impact never transport the generator with the fuel filled in the tank Secure the tank cap thoroughly To ...
Page 37: ...an be turned over easily as usual At low temperatures Speed control lever in stop or idle position Move lever to START position No fuel in the injection pump Add fuel Systematically check the entire fuel supply system If still no fault found check engine feed line check fuel filter Insufficient compression Incorrect valve clearance Check valve clearances adjust if necessary Cylinders and or piston...
Page 38: ...ar as upper mark on dipstick Inadequate cooling Contamination of entire cooling air zone Air duct panels not properly sealed Clean cooling air zone Check cooling air deflector plates and shafts for completeness and airtight seal Engine becomes very hot Indicator lamp for cylinder temperature comes on Moisture condensate emerging from exhaust Fuel supply interrupted Tank has run empty Fuel filter b...
Page 39: ...es already connected to generator After making sure that the total wattage of the electrical appliance is within permissible limits and there are no defects in the appliance turn the AC breaker to the ON position If breakers continue to actuate consult your nearest servicing dealer Secure connection if necessary Turn off switch on the appliance and disconnect cable from receptacle Reconnect after ...
Page 40: ...phase 3300 3000 120 120 240 5000 4500 60 1B40 Air cooled 4 cycle single cylinder diesel engine 1B30 79 7 77 5 12 8 3 Fuel tank capacity Noise level at rated output dB 7m Voltage regulator Type AC output DC output Power factor Model Type Displacement ml cu in Fuel Continuous operating hours at rated output h Starting system Dimensions L W H mm in Dry Weight kg lb GENERATOR ENGINE Frequency Rated vo...
Page 41: ...Blk H W W AC circuit breaker Y Y W X G G 4 5 6 7 8 W G 9 EARTH TERMINAL DC output terminal Org FUSE 10A Org D Brn W Brn C Y Y Brn Brn Gry PIPE FRAME Grn Y DC W R Blu MC MC FC SC V Hr Blk CONTROL BOX GENERATOR ENGINE BATTERY Blk Black Wiring color cord R Red Blu Blue Org Orange Brn Brown Y Yellow W White Gry Gray Grn Y Green Yellow Brn W Brown White RGD5000H us GU2359 07 4 16 0 00 PM ページ25 ...
Page 42: ...Orange Brn Brown Y Yellow W White Gry Gray Grn Y Green Yellow Brn W Brown White X1 Display panel X1 X1 U C L W G G G G3 B 30 50 M M1 S8 S7 S6 Y4 7 0 0 1 2 50a 15 30 120V 240V 120V 1 2 3 Blu Blk H W Y W X G 4 5 6 7 8 W W Y G G 9 Org Org D Brn W C Y Y Brn Brn Gry PIPE FRAME Grn Y DC W R Blu MC MC FC SC V Hr Blk BATTERY Brn CONTROL BOX GENERATOR ENGINE RGD5000H us GU2359 07 4 16 0 00 PM ページ26 ...
Page 43: ...3ZZ9990342 アメリカ RGD3300H RGD5000H RGD3300H RGD5000H PRINTED IN JAPAN April 2007 PRINTED IN JAPAN April 2007 ISSUE EMD GU2359 ...
