6MT-115
MANUAL TRANSMISSION AND DIFFERENTIAL
SHIFTER FORK AND ROD
25.Shifter Fork and Rod
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 6MT-37, REMOVAL, Manual
Transmission Assembly.>
2) Prepare the transmission for overhaul. <Ref. to
6MT-42, Preparation for Overhaul.>
3) Remove the oil pipe, neutral position switch,
back-up light switch and harness. <Ref. to 6MT-44,
REMOVAL, Oil Pipe.>, <Ref. to 6MT-47, REMOV-
AL, Neutral Position Switch.>, <Ref. to 6MT-45,
REMOVAL, Back-up Light Switch.>
4) Remove the extension case. <Ref. to 6MT-49,
REMOVAL, Extension Case.>
5) Remove the transfer driven gear. <Ref. to 6MT-
60, REMOVAL, Transfer Driven Gear.>
6) Remove the center differential. <Ref. to 6MT-62,
REMOVAL, Center Differential.>
7) Remove the oil pump. <Ref. to 6MT-63, RE-
MOVAL, Oil Pump.>
8) Remove the transmission case. <Ref. to 6MT-
67, REMOVAL, Transmission Case.>
9) Remove each gear assembly. <Ref. to 6MT-72,
REMOVAL, Main Shaft Assembly.>
B: INSTALLATION
1) Install each gear assembly at once. <Ref. to
6MT-73, INSTALLATION, Main Shaft Assembly.>
2) Install the transmission case. <Ref. to 6MT-68,
INSTALLATION, Transmission Case.>
3) Install the oil pump. <Ref. to 6MT-64, INSTAL-
LATION, Oil Pump.>
4) Install the center differential. <Ref. to 6MT-62,
INSTALLATION, Center Differential.>
5) Install the transfer driven gear. <Ref. to 6MT-60,
INSTALLATION, Transfer Driven Gear.>
6) Install the extension case. <Ref. to 6MT-49, IN-
STALLATION, Extension Case.>
7) Install the oil pipe, neutral position switch, back-
up light switch and harness. <Ref. to 6MT-44, IN-
STALLATION, Oil Pipe.>, <Ref. to 6MT-47, IN-
STALLATION, Neutral Position Switch.>, <Ref. to
6MT-45, INSTALLATION, Back-up Light Switch.>
8) Install the manual transmission assembly to ve-
hicle. <Ref. to 6MT-39, INSTALLATION, Manual
Transmission Assembly.>
C: DISASSEMBLY
NOTE:
Discard the removed spring pin and replace with a
new one.
1. REVERSE SHIFTER FORK
1) Using the ST, remove the reverse fork.
ST
398791700
REMOVER
2) Using the ST, remove the reverse shifter arm.
ST
398791700
REMOVER
2. 1st-2nd, 3rd-4th SHIFTER FORK
1) Using the ST, remove the 3rd-4th shifter fork.
ST
398791700
REMOVER
MT-00680
ST
MT-00681
ST
MT-00682
ST
Summary of Contents for Impreza 2003
Page 2: ......
Page 4: ......
Page 5: ...FOREWORD FW Page 1 Foreword 2...
Page 7: ...HOW TO USE THIS MANUAL HU Page 1 How to Use This Manual 2...
Page 12: ...HU 6 HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL...
Page 13: ...SPECIFICATIONS SPC Page 1 Impreza 2...
Page 36: ...SPC 24 SPECIFICATIONS IMPREZA...
Page 37: ...PRECAUTION PC Page 1 Precaution 2...
Page 39: ...NOTE NT Page 1 Note 2...
Page 42: ...NT 4 NOTE NOTE A Front B Rear 1 Front crossmember 2 Rear differential NT 00062 1 2 A B...
Page 47: ...IDENTIFICATION ID Page 1 Identification 2...
Page 54: ...ID 8 IDENTIFICATION IDENTIFICATION...
Page 55: ...RECOMMENDED MATERIALS RM Page 1 Recommended Materials 2...
Page 63: ...PRE DELIVERY INSPECTION PI Page 1 Pre delivery Inspection 2...
Page 76: ...PI 14 PRE DELIVERY INSPECTION PRE DELIVERY INSPECTION...
Page 126: ...PM 50 PERIODIC MAINTENANCE SERVICES STEERING SYSTEM POWER STEERING...
Page 212: ...IN H4SO 8 INTAKE INDUCTION RESONATOR CHAMBER...
Page 310: ...ME H4SO 98 MECHANICAL ENGINE NOISE...
Page 380: ...SP H4SO 10 SPEED CONTROL SYSTEMS ACCELERATOR CONTROL CABLE...
Page 412: ...SC H4SO 22 STARTING CHARGING SYSTEMS BATTERY...
Page 750: ...EC H4SOw oOBD 8 EMISSION CONTROL AUX EMISSION CONTROL DEVICES TWO WAY VALVE...
Page 751: ...INTAKE INDUCTION IN H4SOw oOBD Page 1 General Description 2...
Page 753: ...MECHANICAL ME H4SOw oOBD Page 1 General Description 2...
Page 766: ...EX H4SOw oOBD 12 EXHAUST MUFFLER...
Page 767: ...COOLING CO H4SOw oOBD Page 1 General Description 2...
Page 769: ...LUBRICATION LU H4SOw oOBD Page 1 General Description 2...
Page 771: ...SPEED CONTROL SYSTEMS SP H4SOw oOBD Page 1 General Description 2...
Page 773: ...IGNITION IG H4SOw oOBD Page 1 General Description 2...
Page 775: ...STARTING CHARGING SYSTEMS SC H4SOw oOBD Page 1 General Description 2...
Page 876: ...EN H4SOw oOBD 100 ENGINE DIAGNOSTICS GENERAL DIAGNOSTIC TABLE...
Page 878: ......
Page 974: ...IN H4DOTC 16 INTAKE INDUCTION RESONATOR CHAMBER...
Page 1108: ...EX H4DOTC 16 EXHAUST MUFFLER...
Page 1164: ...LU H4DOTC 22 LUBRICATION ENGINE LUBRICATION SYSTEM TROUBLE IN GENERAL...
Page 1165: ...SPEED CONTROL SYSTEMS SP H4DOTC Page 1 General Description 2...
Page 1167: ...IGNITION IG H4DOTC Page 1 General Description 2 2 Spark Plug 4 3 Ignition Coil Ignitor ASSY 7...
Page 1174: ...IG H4DOTC 8 IGNITION IGNITION COIL IGNITOR ASSY...
Page 1175: ...STARTING CHARGING SYSTEMS SC H4DOTC Page 1 General Description 2...
Page 1492: ......
Page 1532: ...CS 40 CONTROL SYSTEMS GENERAL DIAGNOSTIC TABLE...
Page 1670: ...4AT 138 AUTOMATIC TRANSMISSION TRANSMISSION CONTROL DEVICE...
Page 1930: ...5MT 122 MANUAL TRANSMISSION AND DIFFERENTIAL GENERAL DIAGNOSTIC...
Page 2062: ...6MT 132 MANUAL TRANSMISSION AND DIFFERENTIAL GENERAL DIAGNOSTIC TABLE...
Page 2114: ...CL 52 CLUTCH SYSTEM GENERAL DIAGNOSTIC TABLE...
Page 2116: ......
Page 2146: ...FS 30 FRONT SUSPENSION GENERAL DIAGNOSTIC TABLE...
Page 2170: ...RS 24 REAR SUSPENSION GENERAL DIAGNOSTIC TABLE...
Page 2612: ...BR 80 BRAKE GENERAL DIAGNOSTICS...
Page 2624: ...PB 12 PARKING BRAKE GENERAL DIAGNOSTIC TABLE...
Page 2908: ...AB 82 AIRBAG SYSTEM DIAGNOSTICS DIAGNOSTIC PROCEDURE WITH DIAGNOSTIC TROUBLE CODE DTC...
Page 2928: ...SB 20 SEAT BELT SYSTEM DISPOSAL OF PRETENSIONER...
Page 2962: ...LI 34 LIGHTING SYSTEM GLOVE BOX LIGHT...
Page 2982: ...WW 20 WIPER AND WASHER SYSTEMS WIPER CONTROL RELAY WAGON MODEL...
Page 2995: ...COMMUNICATION SYSTEM COM Page 1 General Description 2 2 Horn System 3 3 Horn 4 4 Horn Switch 5...
Page 3000: ...COM 6 COMMUNICATION SYSTEM HORN SWITCH...
Page 3035: ...BODY STRUCTURE BS Page 1 General Description 2 2 Datum Points 3 3 Datum Dimensions 11...
Page 3044: ...BS 10 BODY STRUCTURE DATUM POINTS BS 00544 86 85 84 83 94 BS 00546 88 89 93 BS 00545 87...
Page 3056: ...BS 22 BODY STRUCTURE DATUM DIMENSIONS...
Page 3079: ...SEATS SE Page 1 General Description 2 2 Front Seat 6 3 Rear Seat 17...
Page 3098: ...SE 20 SEATS REAR SEAT...
Page 3142: ...SL 44 SECURITY AND LOCKS KEYLESS TRANSMITTER...
Page 3152: ...SR 10 SUNROOF T TOP CONVERTIBLE TOP SUNROOF SUNROOF SWITCH...
Page 3234: ...EB 24 EXTERIOR BODY PANELS REAR GATE PANEL...
Page 3302: ...IM 24 IMMOBILIZER DIAGNOSTICS DIAGNOSTICS CHART WITH DIAGNOSTIC TROUBLE CODE DTC...
Page 3304: ......
Page 3403: ...WI 99 WIRING SYSTEM ENGINE COOLANT TEMPERATURE GAUGE SYSTEM...
Page 3415: ...WI 111 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3427: ...WI 123 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3441: ...WI 137 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3453: ...WI 149 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3465: ...WI 161 WIRING SYSTEM ENGINE ELECTRICAL SYSTEM...
Page 3610: ...WI 306 WIRING SYSTEM REAR WIRING HARNESS AND REAR GATE CORD...