Subaru Impreza 2003, Service Manual

Page: 1922 / 3610

5MT-114
MANUAL TRANSMISSION AND DIFFERENTIAL
SHIFTER FORK AND ROD
23.Shifter Fork and Rod
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 5MT-38, REMOVAL, Manual
Transmission Assembly.>
2) Remove the back-up light switch and neutral po-
sition switch. <Ref. to 5MT-48, REMOVAL, Switch-
es and Harness.>
3) Remove the transfer case with extension case
assembly. <Ref. to 5MT-53, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove the transmission case. <Ref. to 5MT-
66, REMOVAL, Transmission Case.>
5) Remove the drive pinion shaft assembly. <Ref.
to 5MT-93, REMOVAL, Drive Pinion Shaft Assem-
bly.>
6) Remove the main shaft assembly.
Single-range model
<Ref. to 5MT-73, REMOVAL, Main Shaft Assembly
for Single-Range.>
Dual-range model
<Ref. to 5MT-83, REMOVAL, Main Shaft Assembly
for Dual-Range.>
7) Remove the differential assembly. <Ref. to 5MT-
104, REMOVAL, Front Differential Assembly.>
8) Drive out the straight pin with ST, and 5th shifter
fork.
ST
398791700 STRAIGHT PIN REMOVER
9) Remove the plugs, springs and checking balls.
10) Drive out the straight pin, and pull out 3-4 fork
rod and shifter fork.
NOTE:
When removing the rod, keep other rods in neutral.
Also, when pulling out the straight pin, remove it to-
ward the inside of case so that it does not hit
against the case.
11) Drive out the straight pin, and pull out 1-2 fork
rod and shifter fork.
12) Remove the outer snap ring, and pull out the
reverse shifter rod arm from reverse fork rod. Then
take out the ball, spring and interlock plunger from
rod.
And then remove the rod.
NOTE:
When pulling out the reverse shifter rod arm, be
careful not to let the ball pop out of arm.
13) Remove the reverse shifter lever.
(A) Straight pin
(B) 5th shifter fork
MT-00309
( A )
( B )
(A) Straight pin
(B) 3-4 fork rod
(C) Shifter fork
MT-00310
( A ) ( B )
( C )