Studer HP-COMPACT HPC 2800-12 User'S And Installer'S Manual Download Page 1

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STUDER INNOTEC

TEL : ++41 (0)27 205 60 80

Rue des Casernes 57

FAX : ++41 (0)27 205 60 88

CH – 1950 Sion

E-MAIL : [email protected]

User’s and installer’s Manual

Sine wave Inverter, Battery charger, Transfersystem

HP-COMPACT - HPC 2800-12
HP-COMPACT - HPC 4400-24
HP-COMPACT - HPC 6000-48
HP-COMPACT - HPC 8000-48

Remote control RCC-01

Remote - Power sharing RPS-01

Temperature sensor CT-35

Summary of Contents for HP-COMPACT HPC 2800-12

Page 1: ...50 Sion E MAIL info studer innotec com User s and installer s Manual Sine wave Inverter Battery charger Transfersystem HP COMPACT HPC 2800 12 HP COMPACT HPC 4400 24 HP COMPACT HPC 6000 48 HP COMPACT HPC 8000 48 Remote control RCC 01 Remote Power sharing RPS 01 Temperature sensor CT 35 ...

Page 2: ...ing 11 3 6 Pre installation settings 11 4 Control 14 4 1 Display and control parameters 14 4 2 Light Emitting Diodes LED 15 4 3 Push buttons 16 4 4 Turning Knobs 16 4 5 The Inverter 16 4 6 The battery charger 18 4 7 The Transfer system 20 4 8 The Multifunctional Contact 21 4 9 The Remote Control RCC 01 22 4 10 The Temperature sensor CT 35 22 4 11 Remote control for Power Sharing RPS 01 23 5 Progra...

Page 3: ...irm and established procedures Every HP COMPACT has its own serial number which helps to refer back to its original data in the event of controls or repairs That is why you should never remove the identification plate showing the serial number The production assembly and tests on all HP COMPACT appliances are totally carried out in our company in Sion Switzerland The warranty for these appliances ...

Page 4: ...ried out by skilled and trained people The whole installation connected with the HP COMPACT must comply with the rules and codes in force People without the written authorization from STUDER INNOTEC are strictly forbidden to carry out any change or repair on the appliances For authorized changes only original parts are to be used The HP COMPACT may only be used when it has been installed in accord...

Page 5: ...teries all personal metal items such as rings necklaces and bracelets must be removed Batteries are so powerful that short circuit with these items can melt them and thus cause severe burns Always follow the battery manufacturer instructions Under certain conditions HP COMPACT or a connected generator can start automatically While working on an electrical installation you must ensure that these ap...

Page 6: ...e side you have an alternating voltage at the output for the use of consumer appliances On the other side the battery park is being charged The distribution of energy between the consumer appliances and battery charger is automatic 2 2 3 The battery charger The built in battery charger is so designed that it can charge the battery quickly and fully A microprocessor controlled Step charging process...

Page 7: ...of 2V 6V or 12V In most cases to generate the necessary operating voltage and the capacity of the batteries for the HP COMPACT many batteries have to be connected together in parallel and or in series Here are 3 examples of connection 2 3 1 Connection in parallel 2 3 2 Serial connection 2 3 3 Serial and parallel connection ...

Page 8: ...rminals AC INPUT and AC OUTPUT must be carried out with a screwdriver Nr 3 and the connection of the AUX RELAY terminal with a screwdriver Nr 2 The conductor cross section on the terminals AC INPUT AC OUTPUT must comply with the local rules All connecting cables and also the battery cables must be fixed with strain relief clamps The fuses supplied with the HPC 4400 24 6000 48 and 8000 48 have to b...

Page 9: ...Pass through hole for RCC 01 CT 35 and RPS 01 N Protection Thermal circuit breaker 30A 50A for HPC 8000 48 for the Transfer system 3 5 Cabling Connecting the HP COMPACT is a very important step of the installation You must take care that all connection work is carried out in a clean and correct way and that under no circumstance a cable is connected to a wrong terminal Connecting of the HP COMPACT...

Page 10: ...ies ready for connection suitable terminals fuse on one of the connection points cable in good shape with if necessary terminals rightly set Mount the red cable on the positive pole and the black cable on the negative pole of the battery While connecting the second cable a spark due to the charge of the capacities at the input stage is normal In the same time an acoustic signal tells that the cont...

Page 11: ...elay in the non active mode 3 6 5 Connection to Remote control The Remote Control RCC 01 is connected in the terminal marked Remote control with a 20m long cable and a RJ11 8 connector The Remote Control can be plugged IN or plugged OUT during any operation situation Push in the connector softly until you hear the click showing that the connector is locked The same applies to the plug in the Remot...

Page 12: ...STUDER INNOTEC HP COMPACT HP COMPACT V5 4 14 80 4 Control 4 1 Display and control parameters ...

Page 13: ...7 TRANSFER Transfer system is active In coming voltage is being sent directly to AC OUT outlet Transfer bypass is disabled see chap 4 7 8 AC OUT There is a voltage at the AC OUT outlet The Inverter is in Standby Mode 9 INVERTER Inverter is working Forced Inverter Mode see chap 4 5 10 Over Temp For the time being the HP COMPACT is out of service because of overheating 11 Overload The HP COMPACT is ...

Page 14: ...vides up to 3 times the nominal power to start motors The Inverter mode is displayed through LED 9 Inverter If the Inverter Mode is disabled see chap 5 5 LED 9 will blink If the LED 9 is lit the Inverter is in operation and you have 230Vac at the output AC OUT The actual power of the connected appliance is displayed on the power monitor 25 and on the Remote Control 4 5 1 Charge detection system St...

Page 15: ...aging That is why the battery condition is continuously controlled and supervised With low volt age the inverter switches off The LED 12 L H Batt is lit and the LED 13 OFF blinks When the battery voltage gets up to 12 1V 24 2V 48 4V the Inverter switches on automatically One minute before the Inverter switches off due to low voltage it gives out an acoustic alarm signal If the Auxiliary Contact ha...

Page 16: ...y supplied with power LED 8 AC OUT is lit The charger functions are shown in the following diagram 4 6 2 Default values for battery voltage thresholds Low voltage Float charge Absorption Equalization Absorption time Equalization time 12V 24V 48V 12V 24V 48V 12V 24V 48V 12V 24V 48V 12 24 48V 12 24 48V 11 6 23 2 46 4 13 5 27 0 54 0 14 4 28 8 57 6 15 6 31 2 62 4 2h 20 These values can be modified by ...

Page 17: ...cannot limit the current then the generator means to stop or the circuit breaker means to break before 4 6 5 Set the INPUT LIMIT 26 The current available for the HP COMPACT depends on the supply used from a motor generator the network of a camping or of a shore connection The value of the turning knobs INPUT LIMIT 26 must be adjusted lower or equal to the current available from the source For exam...

Page 18: ...battery charger is in the section Programming Chap 5 3 The correct charging is mandatory for a safe function and a long life of the battery The battery charger are described by the graphic in chap 4 6 1 4 7 The Transfer system When an AC voltage is at the input AC IN of the HP COMPACT the LED 1 AC IN is lit When this voltage matches the lowest adjusted value set by the Turning Knob 23 TRANSFER and...

Page 19: ... break free alternating voltage for the appliance A quick transfer switch is not always sensitive nor is it always desired For example when the appliances are operated by a small back up generator An overload of a short period on such a generator i e start of a vacuum cleaner etc has the effect of decreasing the voltage for a short time As in such cases the transfer to the Inverter is not desired ...

Page 20: ...ontrol The Programming is described in the section Programming The output power and the charging currents are displayed on the Remote Control In the Remote Control there is an additional Alarm Contact and a built in Control Input These two functions are available through Tip jack RJ11 4 for use This Auxiliary Contact is Front Work Contact max 0 5A which is independent from the Auxiliary Contact of...

Page 21: ...of 6A Caution the HP COMPACT will not limit if an appliance draws more current than available from the source This means that the connected generator will be over loaded or that the circuit breaker before the HP COMPACT will break 5 Programming The HP COMPACT except for 60Hz versions is equipped with a Flash processor fitted out with EEPROM Memory which means that even when it is disconnected from...

Page 22: ...d These four red LED s show the function set Low voltage LED 13 ON OFF Float charge LED 12 Batt Low high Absorption End of charge LED 11 Overload Equalization LED 10 Overtemp Absorption Time LED 10 11 12 13 altogether With the Push Button 19 Change status set the desired parameter voltage or time to modify LED 14 15 16 17 18 Push Button 19 Change status to set the desired value according to the ta...

Page 23: ...work of the contact meets that of the logic OR Function 5 4 2 The programming of the Auxiliary Contact The programming of the Auxiliary Contact is carried out in the following Steps The Push Button 21 Program presses down for min 2 seconds The LED 4 Program is lit as an indication that the HP COMPACT is in program mode A blinking LED shows the programmed condition for the auxiliary contact LED 10 ...

Page 24: ...er the inverter output power not available with some special executions Activating the auxiliary contact for the generator start can be programmed also on a pre determined output power of the inverter The auxiliary contact will be activated if the inverter output power exceeds 80 of the inverter nominal power during 3 minutes and or 100 during 30 seconds The auxiliary contact will remain activated...

Page 25: ...hich mode is disabled 5 5 1 Diagram of the different modes Shows an off LED Shows a blinking LED Shows a lighted LED All the functions are enabled This is the factory setting The inverter is disabled Only the transfer switch and the charger will work normally Inverter and charger are both disabled Only the transfer switch function is ena bled in input voltage and frequency is OK Charger and transf...

Page 26: ...STUDER INNOTEC HP COMPACT HP COMPACT V5 4 28 80 8 Technical Data ...

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